roller rockers, why?

Author
Discussion

GreenV8S

Original Poster:

30,469 posts

291 months

Saturday 16th November 2002
quotequote all
They seem to be very common on high spec engines but not used much elsewhere, any idea why? I guess it's because the heavier valve springs put more side loads on the valves or something like that, but what's the real reason and at what point do roller rockers become necessary?

victormeldrew

8,293 posts

284 months

Saturday 16th November 2002
quotequote all
Pretty sure its just to do with reducing friction in the valvegear.

2 sheds

2,529 posts

291 months

Saturday 16th November 2002
quotequote all
They are mainly used for the higher revving engines, also where a high lift "solid" cam is used. I know of a race engine that ran with standard rockers for just one season which ended with a sump full of rocker bits !!!.
Tim

victormeldrew

8,293 posts

284 months

Saturday 16th November 2002
quotequote all
The higher the cam lift the more the need for roller rockers - normal rockers create more side load the ligher the cam lift. I suspect the link between high revs and rollers is not so much that rollers are needed at high revs, but that rollers allow higher revs because of the reduction in stress on the valvegear.

Why no side load on the valve stem? Instead of pushing the stem sideways as well as down, the roller spins and the only real force imparted is the downward one. Less friction on the valve stem as much reduced sideways forces, so less wear, less noise, and potential higher revs as there is less "drag" imparted by the valve gear.

GreenV8S

Original Poster:

30,469 posts

291 months

Sunday 17th November 2002
quotequote all
Thanks, that makes a lot of sense. Presumably the 404 counts as 'high lift' in this context? (Still trying to weigh up the financial pros and cons of revs versus capacity.)

Cheers,
Peter Humphries (and a green V8S)

ultimaandy

1,225 posts

271 months

Sunday 17th November 2002
quotequote all
Revs versus capacity......

No contest... have both

Mine is 6.3litre of V8 with 7000+rpm, (it has rocker rollers).

2 sheds

2,529 posts

291 months

Sunday 17th November 2002
quotequote all
Smaller capacity Rover V8s inherently rev higher and produce peak torque at higher rpm, unless you want to spend serious dosh, in which case you can get a 5.X to rev its nuts off !!
My preference is a 4.5 @ standard bore, or 5.X @ 96mm bore, but the latter costs quite a bit more.
Tim

MOTORMAN377

67 posts

285 months

Sunday 17th November 2002
quotequote all
The advantages are:

1. Lighter weight ( but not in all cases ), which will allow the engine to RPM quicker and if valvetrain is lightened enough ( we are talking grams now ) the RPM range is increased over stock, and so is the HP curve.

2. Stronger...able to withstand valvetrain harmonics better.Hold their adjustment much better also. They act as a heat sink to absorb valve spring heat. Heat is the KILLER of valvesprings


3. Accurate ( very ). Mass produced valvetrain components vary by incredible amounts. The fulcrum points are off, rocker to valve contact points sometimes don't even come close ( side loading ), pushrod pockets vary also. An old trick was to go through about 300 rockers at a lenient dealer and pick the highest lift ones to use for stock classes. Very legal, as they carry mfgrs. part numbers. just one of a thousand little ways to strech the " rules ".
If you are going to the trouble to cc heads to ensure compression is right on,check the deck height of the block and how far pistons are down in the " hole ", why use rockers with ratios that vary. When you " blueprint " do everything. Can't have cylinders all pulling different hp figures, can we ?

Another old trick is to adjust valves with a dial indicator, warm engine to operating temp. and recheck. Now readjust to correct cam mfgrs. specs when hot. Takes a little longer, is much less messy this way, insures dead-on adjustment. After all, you can come close with feeler gauges......but not exact.

Hope this may be of some help....Alan




350matt

3,766 posts

286 months

Monday 18th November 2002
quotequote all
Is this 404 cam an assymetric profile then?

Matt

2 sheds

2,529 posts

291 months

Monday 18th November 2002
quotequote all

350matt said: Is this 404 cam an assymetric profile then?

Matt


Yes
Tim

350matt

3,766 posts

286 months

Tuesday 19th November 2002
quotequote all
Nice one about time someone did one how much for just the bits? Cam, followers , adjustable pushrods etc

Matt

GreenV8S

Original Poster:

30,469 posts

291 months

Tuesday 19th November 2002
quotequote all


adjustable pushrods etc



Doesn't seem like a very elegant solution though? Uneccessary weight in the valve train, and lots of extra hassle come service time?

2 sheds

2,529 posts

291 months

Tuesday 19th November 2002
quotequote all
The cam kit £475 inc adjustable pushrods, or as Peter suggests adjustable rocker assembly + £500 ish these are prices from V8 Developments.
I have opted for adjustable rockers as this is the proper way to do it.
Tim

TR MIKE

21,198 posts

267 months

Thursday 21st November 2002
quotequote all
Decent roller rockers tend to have fully floating bearings which reduces friction. On the Rover some people place oilway restrictors in the oil feed holes in the heads. The rockers don't need as much oil because they also get lubricated by oil film in the air which in the upper half of the engine. This helps maintain high pressures to the lower half of the engine. IMHO of course.

Justin S

3,657 posts

268 months

Friday 22nd November 2002
quotequote all
I was lead to believe that with roller rockers on my Crossflow with a high lift cam,the tip would roll across the top of the valve and prevent the valve being pushed sideways and damaging the guide and valve also.The pad on the rocker can also wear and be difficult to set the gap,not so on the rollers,oh and the look smart(Titan) when you took out the rocker cap!!

MOTORMAN377

67 posts

285 months

Saturday 23rd November 2002
quotequote all

Adjustable Pushrods

Generally used in engines that have been machined to the maximum, which dictates their use. The use of "Stock Length" pushrods can no longer be used due to:

1.The amount of adjustment in the rockers ( if any ) has been machined out.
2.Engines that never had adjustable rockers or any aftermarket ones available.
3. The use of VERY high lift camshafts.

Adjustable pushrods are also a cheaper alternative to roller rockers, but yes a pain to service.

Remember also that some roller rockers are taller than stock, so therefore require either different rocker covers to be bought/made or the use of multiple gaskets to raise cover away from rockers.

Hope this may explain a little bit...Alan

MOTORMAN377

67 posts

285 months

Saturday 23rd November 2002
quotequote all
Absolutely correct on the roller/needle bearings for the rockers, not to mention the minute gain in HP. We will take any gain we can get, won't we ?

Using restrictors is an excellent way to control where the oil stays. Depending on the orifice size used, you can "almost" keep the oil in the pan, where it belongs.
Deep pans,windage trays/crank scrapers,kickouts all help, as well as increase capacity, not to mention reducing windage in the bargain.

Not many people realize exactly how much oil is pumped up into the rocker covers at 6000 plus rpm, especially on those long high speed runs, and that's where it stays as the drainback holes don't allow for the rapid recovery of lube, as a dry sump system does.

You may find that in the grand scheme of things, the real purpose of upper end oil is for the cooling of the valve springs. I'm not saying that rocker lubrication does not enter into this, but as you stated, spray takes care of "some ' of the oil needed for this job. The majority of engine heat is located in the cylinder heads. That's why many people use reverse cooling systems, to pull the heat out of the heads first..block second....decreasing the cooling effect of oil on the springs only makes the cooling system work harder. It also takes the "temper" out of the springs, not to mention what the increased conditions due for valves/guides/seals,etc.

Many a racer has lost their expensive springs due to this problem over/over again....never suspecting the restrictors that had been installed. Granted these are extreme cases, but never the less must be taken into consideration. Some racers use the restrictors along with "spray bars " installed in their rocker covers, directing oil onto the spring directly, not massive volumes now, just enough to keep the springs within there working range.

Cylinder to cylinder temperatures MUST BE taken into consideration by any serious racer/tuner. This is just another "blueprint" area or tuners knowledge area. To ignore this will gather a fairly large collection of burned pistons and valves, DNF's,or subpar performance for you investment and a large outlay of cash......Alan

TR MIKE

21,198 posts

267 months

Saturday 23rd November 2002
quotequote all
I agree with Motorman. Loads of oil gets stuck in the top end of a high revving rover. It won't drain back fast enough on it's own so you have to either stem the supply or increase the drainback areas to the valley or even install additional holes at the rear of the heads maybe with a suction pump draining back to the sump. Roller rockers such as Kenne Bell items are nice to have. I don't think there is any increase in rocker ratio though so any power gain (due to the rockers alone) must be very minimal. The KB items also fit on standard diameter shafts and yet some people want larger diameter shafts. If you go down the roller rocker route you may end up with adjustable pushrods, (you have to make sure they don't foul the guide holes in the heads) or you may use shims to set up your lifter preloads. On the other hand a lot of people just fit the rockers and change nothing else which makes the excercise a bit pointless IMHO. The other option is to use the Volvo set up which I think has thicker shafts and certainly has adjustable rocker arms. Personally I like to keep things simple so would hope to make preload adjustments with shims or by machining the pedestals. I wouldn't go for the expence of adjustable pushrods for a stock/ish engine.