Separating headlight lens from housing (RAV4 MK1)
Separating headlight lens from housing (RAV4 MK1)
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Discussion

Horsey McHorseface

Original Poster:

3,203 posts

212 months

Wednesday 27th May
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I've heard mentioned the oven method, of pre-heating unit, before wrestling with the mastic to attempt to separate lens. Sounds risky to me, but I think that's my only option now, if anyone can help with some failsafe advice? I tried leaving headlight unit in the sunshine for a few hours today. UV strength 7 sunshine, beating down on that black plastic housing, but lens still felt pretty stuck on.

Doesitdrive

1,886 posts

9 months

Wednesday 27th May
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YouTube answers most things, oven works.

Horsey McHorseface

Original Poster:

3,203 posts

212 months

Wednesday 27th May
quotequote all
Just checking YT videos. I’d forgotten the other safer option of a hairdryer/heatgun.

Horsey McHorseface

Original Poster:

3,203 posts

212 months

Wednesday 27th May
quotequote all
Put in fan oven, 95c for 14 mins = easy separation. I cleaned out most of the old sealant from the housing channel, whilst still warm. Still quite a bit left. Should I just leave it there, or is there an appropriate cleaner?

StuntmanMike

14,773 posts

179 months

Thursday 4th June
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Nice one, need to do this job myself in the next few weeks. thumbup

21TonyK

13,227 posts

237 months

Wednesday 10th June
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Horsey McHorseface said:
Put in fan oven, 95c for 14 mins = easy separation. I cleaned out most of the old sealant from the housing channel, whilst still warm. Still quite a bit left. Should I just leave it there, or is there an appropriate cleaner?
Same on mine but didnt remove any of the sealant. Just reheated and reassembled again.