Best paint for mild steel railings?

Best paint for mild steel railings?

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Nigel_O

Original Poster:

3,316 posts

234 months

Thursday 27th March
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I’m building some estate fencing in my back garden - only about 30 feet, so hardly an ‘estate’….

It’s mild steel, which I will be welding up myself. Thickness is as low as 5mm, but most of it is 8mm, so even if I left it untreated, it will outlast me.

However, I don’t like the rusty look, so I’m going to paint it - I’d like satin black. It will probably be brush-applied as spraying will be really wasteful on railings.

I’m aware that Hammerite isn’t what it used to be, so I was intending to use POR15, which I used previously on a kit car chassis. However, I’ve read that POR15 is very inflexible, expands at different rates to steel and isn’t very UV tolerant, so it’s probably not a good idea for railings / fencing.

Any suggestions? I’d prefer a ‘one-coat’ solution if possible, as multi-component epoxy seems like a bit of a faff

ShredderXLE

698 posts

174 months

Thursday 27th March
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I fixed some ungalvanised steel angles to reinforce the corners of an old shed and painted them with a coat of blackjack bituminous paint. That was 16 years ago and despite numerous bashes with the wheelybin arent showing any signs of rust.

I was originally worried about it not drying properly and always being tacky but after a couple of days it was fine.

OutInTheShed

11,461 posts

41 months

Thursday 27th March
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Getting it galvanised may not be expensive?

Lots of zinc rich primer, then some proper yacht enamel like International or Hempel?

Some body will tell you the PH approved Zinser product in a minute.

wolfracesonic

8,239 posts

142 months

Thursday 27th March
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Zinsser Allcoat. I’m not sure if Wera make paint brushes but if they do use themsmile

Fallingup

1,701 posts

113 months

Thursday 27th March
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Galvafroid. Expensive but excellent.

dhutch

16,469 posts

212 months

Thursday 27th March
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Jotamastic 90 if you can make use of a whole gallon if it. Brilliant stuff, available in aluminium, or a wide range of colours and blacks and can be overcoated with most paints too.

Or if you want less, look at Rustbuster EM121 which I understand is just repackaged Jotamastic smartpack.

I agree, POR15 is basically pants.

LooneyTunes

8,271 posts

173 months

Thursday 27th March
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wolfracesonic said:
Zinsser Allcoat. I’m not sure if Wera make paint brushes but if they do use themsmile
That's what we've just used on a new steel frame. The solvent based version has a maintenance life of 15 years.

Nigel_O

Original Poster:

3,316 posts

234 months

Thursday 27th March
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Found that B&Q stock the Zinsser Allcoat at my local branch, so it looks like that’s the ideal solution

Thanks chaps

hidetheelephants

30,327 posts

208 months

Thursday 27th March
quotequote all
OutInTheShed said:
Getting it galvanised may not be expensive?

Lots of zinc rich primer, then some proper yacht enamel like International or Hempel?

Some body will tell you the PH approved Zinser product in a minute.
You can get sections of galvanised estate fencing; after welding them together protect the welds with zinc rich primer and a matt grey top coat. Or bolt them together if that appeals.

POIDH

1,825 posts

80 months

Thursday 27th March
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Another Zinser AllCoat user here - I painted our railings 11 years ago and only this winter thought 'ooh, I scratched a bit there an can see a wee bit of rust appearing'.

Nigel_O

Original Poster:

3,316 posts

234 months

Thursday 27th March
quotequote all
Galvanising isn’t an option - the fence comes in kit form, so I’m welding the uprights to the baseplates, then fitting the uprights at 1.2m intervals, then feeding the rails through the uprights and welding them in place. There’s also a gate to build.

I seem to recall that welding through the galvanised layer produces some very noxious fumes, so there’s no way I can get the individual components pre-galvanised, and clearly galvanising the whole assembly isn’t practical.

Also, even if I did have it galvanised, I’d still have to paint it all anyway….

hidetheelephants

30,327 posts

208 months

Thursday 27th March
quotequote all
The fumes are there but welding outdoors the risk is trivial for 30' of fence. The panels can be obtained already galvanised, it requires painting for the colour choice but it will be the difference between needing to repaint every 5 years and still getting rust or being able to ignore it for 15-20 years.

dhutch

16,469 posts

212 months

Friday 28th March
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OutInTheShed said:
Lots of zinc rich primer, then some proper yacht enamel like International or Hempel?
All proper steel/ali boats and yachts are on two pack epoxy, or polyurethane, yacht enamel is for final topsides coating only these days.

CorradoTDI

1,754 posts

186 months

Friday 28th March
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Rustoleum Combi Colour - can be thinned and sprayed

Bazsm

202 posts

24 months

Saturday 29th March
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Another vote for Rustoleum, re-painted my front gates & railings 5 years ago and still looking good (although they do need a wash after so long). I live on the coast and the salt air hasn’t impacted the finish either.

dogbucket

1,238 posts

216 months

Saturday 29th March
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CorradoTDI said:
Rustoleum Combi Colour - can be thinned and sprayed
After some research I decided on the same for my steel gates that I am currently redoing.

Nigel_O

Original Poster:

3,316 posts

234 months

Friday 25th April
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Quick update - metal fence is built and painted. I used Zinnser, which went on easily, dried quickly and looks good in satin black. I have quite a bit left, so I’ll give it a second coat.


TVR Sagaris

1,079 posts

247 months

Saturday 26th April
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Nice looking fence.

Bazsm

202 posts

24 months

Saturday 26th April
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Looks great, not heard of zinsser before but sounds like a good product

Saudade

257 posts

85 months

Saturday 26th April
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Nice work, looks great!