project ideas
project ideas
Author
Discussion

johns3

Original Poster:

93 posts

259 months

Monday 26th September 2005
quotequote all
Hi all,

I gotta do a small engineering project (design and build). I can do it on whatever I like so I thought I would do something to improve my S3. My current ideas are: - Easy fit dash to cover the old flaking wood look dash, will be able to fit without removing the old one. Silicone coolant hose kit but taking a different route to avoid the alternator belt a bit better. May design proximity sensors to aid parking? Any other niggles anyone has with the design of the S that I could do?

heyiga

1,563 posts

260 months

Monday 26th September 2005
quotequote all
power steering?

Wildfire

9,947 posts

281 months

Tuesday 27th September 2005
quotequote all
johns3 said:
Easy fit dash to cover the old flaking wood look dash, will be able to fit without removing the old one. Silicone coolant hose kit but taking a different route to avoid the alternator belt a bit better.


Sorry, I've done both of these.

A good thing that I and many have wanted to do is create Griff style headlight covers for the S. I started, then gave it to Podie who gave it to someone else and onwards.

If you're feeling really up for it, a set of induction trumpets to go inside the plenum. (Have a plenum and inlet manifold knocking around somewhere).

Alloy stalks and controls. (I think Lee Bee did these but not seen him around much lately).

Better routing for the "fresh (pelt you with stones and inscets) vents".

Just some ideas there for you. As you can tell I thought about modifying a lot, just didn't get round to doing a lot of it.

Got a few more ideas written down somewhere.

Podie

46,649 posts

304 months

Tuesday 27th September 2005
quotequote all
Easy...

A truely portable roof to maximise boot space. Four struts to go where the lugs of the existing roof go, and some sort of canvas to cover them. Should give you a few challenges...

It's something I started working on, but then sold the S, so never finished it.

You may design and produce under licence.

harry1972m

743 posts

273 months

Tuesday 27th September 2005
quotequote all
Leven style stalks / switches / vents etc etc I know Leebee does this already however ( and absolutely no disrespect inteneded ) he is so hard to get in touch with and it is a part time thing for him that I don't fancy sending my existing switches off to him and not getting them back for a long while.

woody

2,189 posts

313 months

Tuesday 27th September 2005
quotequote all
How about a hub conversion to allow fitting of 16inch Spiders

Like the idea of the Chim sytle headlight surrounds - of even a GRP 'normal' surround - could then be painted body colour.

Chris

Kentish

15,169 posts

263 months

Tuesday 27th September 2005
quotequote all
F908TIM has the flush headlight covers, he was getting on well with them last time we met and they looked good but he was trying to source some thicker but flexible perspex.

I've not heard from Tim for a while, hope he's OK.

Tim, where are you?

Pod's I didn't know you were working on a roof design too. Similarly, I sold my S and progress stopped but I did draft a design for it and approached an engineering company to construct the frame who took measurments of my car etc.

GreenV8S

31,015 posts

313 months

Tuesday 27th September 2005
quotequote all
I made a small start on a three piece split roof (which would fit on the rear shelf, in theory) before I got diverted onto go-faster bits.

Podie

46,649 posts

304 months

Tuesday 27th September 2005
quotequote all
Basically the design I had consisted of two solid portions (GRP) for each end of the roof (the bits by each door) - essentially a cut down panel of the existing roof design. These were linked by canvas, and then sat on two struts. Basically it was for summer use only, and not for when the car was moving quickly; although it did roll up nicely.

Like GreenV8S, I then looked at a three panel version to sit in the boot...

GreenV8S

31,015 posts

313 months

Tuesday 27th September 2005
quotequote all
I meant the parcel shelf behind the seats - one of the primary requirements was that I could take the roof down without taking up boot space. I reckon it would just about fit. I suspect you might be able to sell a few of these if you got it working, it seems like a popular idea.

F908 Tim

740 posts

268 months

Tuesday 27th September 2005
quotequote all
Yes...Yes...I am still here!

Hi Kentish.

On the headlight cowl thing...well not much to report really.I need my arse kicking as the idea has not progressed for much to long.

I need to take an afternoon off work and beetle over to a perspex seller in S London for a chat.(Not Open Saturdays!)Then source somewhere I can get a couple of rubber profiles to fit my/their ideas.
I have the legendary fibreglass cowls from Podie but not sure I want to use them or not yet.
If we could make a cowl that fits the current shape with the Chrome ring removed it would be much better as others could get the same thing made.
Not easy if I used the only cowl forms in existance and/or I don't want to fill the wing with screws!

I would be interested in helping with ideas/plans for an alternative roof if anyone like Kevin or Podie wanted to start me off with their drawings.
One that folds down to the rear shelf must be possible.
Praps this time round it could also watertight!!!

DarkMatter

1,503 posts

260 months

Wednesday 28th September 2005
quotequote all
How about redesigning the bonnet hinges to use a cantilever style? Then as you lift the back the front also rises a few inches giving sufficient ground clearance for the bonnet to opened vertically without touching the ground. You would have to build in fore/aft, up/down, left/right adjustment.

F908 Tim

740 posts

268 months

Wednesday 28th September 2005
quotequote all
I second Andrew, Cantilever arched bonnet hinges would be great and a very sellable item on the 'S'.

johns3

Original Poster:

93 posts

259 months

Wednesday 28th September 2005
quotequote all
definatly some great suggestions here. All of them would certainly imrove the S. For this particular project I have only 12 weeks, working on it one day per week so a fairly simple qroject would be best. But im thinking about tackling some of the other suggestions in my own time where I can spend more time on the S. I will keep you all posted on what I do. I may make multiples of whatever I make incase others want them. Thankyou all for your suggestions!

Pies

13,116 posts

285 months

Wednesday 28th September 2005
quotequote all
Work out weather its better to have the pressure cap on the expansion tank or on the swirl tank

GreenV8S

31,015 posts

313 months

Wednesday 28th September 2005
quotequote all
Pressure cap? No no no, a cork is what you want.

F908 Tim

740 posts

268 months

Thursday 29th September 2005
quotequote all
Go On...go for the cantilever bonnet hinges.
They only need a bit of time and imagination,the most basic of materials, and they will sell like hot cakes!

DarkMatter

1,503 posts

260 months

Thursday 17th November 2005
quotequote all
Well Johns3, what did you finally decide upon for your project? I imaging you must be more than half way throught it now?