PVC Conduit sizing

Author
Discussion

SS9

Original Poster:

454 posts

174 months

Friday 22nd November 2024
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I'm currently planning out some improvements to my garage lighting and sockets. I planned to do it in 25mm pvc conduit with singles to make it easier to pull cables and for future upgrades. I can't for the life of me find any good 1-gang/2-gang steel surface mounted backboxes with 25mm knockouts. I don't really want to use reducers everywhere and worry drilling out the knockouts to 25mm is just going to be messy and throw up complications.

Has anyone solved this?

MajorMantra

1,579 posts

127 months

Friday 22nd November 2024
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I don't know the answer but following as I'm planning something similar and haven't yet worked out the details.

119

11,965 posts

51 months

Friday 22nd November 2024
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SS9 said:
I'm currently planning out some improvements to my garage lighting and sockets. I planned to do it in 25mm pvc conduit with singles to make it easier to pull cables and for future upgrades. I can't for the life of me find any good 1-gang/2-gang steel surface mounted backboxes with 25mm knockouts. I don't really want to use reducers everywhere and worry drilling out the knockouts to 25mm is just going to be messy and throw up complications.

Has anyone solved this?
The reason you cant find then, is because the 25mm conduit is the same depth as the back box so the nut fixing the bush thing would stick out too far for the socket to go back in the box.

If you are using singles, i would think 20mm would be plenty big enough!

Belle427

10,614 posts

248 months

Saturday 23rd November 2024
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There shouldnt be a need to go 25 with singles but if you choose to you can reduce the final drops to sockets etc to 20 with an adapter.

4Q

3,559 posts

159 months

Saturday 23rd November 2024
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119 said:
The reason you cant find then, is because the 25mm conduit is the same depth as the back box so the nut fixing the bush thing would stick out too far for the socket to go back in the box.
If using surface mount metal clad back boxes, which I would in a garage, they’re usually between 35-45mm deep.

119

11,965 posts

51 months

Saturday 23rd November 2024
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4Q said:
119 said:
The reason you cant find then, is because the 25mm conduit is the same depth as the back box so the nut fixing the bush thing would stick out too far for the socket to go back in the box.
If using surface mount metal clad back boxes, which I would in a garage, they’re usually between 35-45mm deep.
Oh I didnt know that!

All mine are plastic.

megaphone

11,218 posts

266 months

Saturday 23rd November 2024
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20mm tube will be fine with singles. If you do want to open up the metalclad boxes to 25mm, use a step cutter.

SS9

Original Poster:

454 posts

174 months

Saturday 23rd November 2024
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Thanks folks, I’ll stick with 20mm. I’m doing separate lighting and socket runs so I’m probably over thinking it with 25.

JoshSm

1,201 posts

52 months

Saturday 23rd November 2024
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Depends on your layout but a dado trunking with the sockets put wherever might work better instead of plain surface mount + conduit. Lots to choose from and not too bulky, and easy to change socket layouts.

https://www.tlc-direct.co.uk/Main_Index/Trunking_P... for example.

DorsetSparky

363 posts

25 months

Saturday 23rd November 2024
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25mm conduit is probably overkill; I'd use 20mm.
Regardless, MK Grid Plus metal clad have a combination of 20mm and 25mm knockouts if I recall.