Building a new bike from parts
Building a new bike from parts
Author
Discussion

m444ttb

Original Poster:

3,183 posts

258 months

Sunday 23rd August 2015
quotequote all
My wife would like a road bike (her hybrid is miserable to ride due to the weight, but that's another topic) so I picked up a 'new old stock' aluminium Boardman Comp FI frame for £65. We'll probably mix new and old parts but not sure which will be new yet. The frame is totally bare so I've made a list below. What have a missed and will I need any specialist tools at all if I decide to tackle assembling it myself (probably pointless as I'll get my LBS to check it over anyway!).

Carbon fork
Group set (Shimano 105 or Tiagra I expect)
Bottom bracket
Wheels & tyres
Seat post
Saddle
Handlebars
Bar tape
Stem & spacers
Pedals

anonymous-user

83 months

Sunday 23rd August 2015
quotequote all
m444ttb said:
My wife would like a road bike (her hybrid is miserable to ride due to the weight, but that's another topic) so I picked up a 'new old stock' aluminium Boardman Comp FI frame for £65. We'll probably mix new and old parts but not sure which will be new yet. The frame is totally bare so I've made a list below. What have a missed and will I need any specialist tools at all if I decide to tackle assembling it myself (probably pointless as I'll get my LBS to check it over anyway!).

Carbon fork
Group set (Shimano 105 or Tiagra I expect)
Bottom bracket
Wheels & tyres
Seat post
Saddle
Handlebars
Bar tape
Stem & spacers
Pedals
groupset should include bottom bracket really - check before you buy 2!

inner tubes
bottle / cage

CoolC

4,498 posts

243 months

Sunday 23rd August 2015
quotequote all
Cables.

anonymous-user

83 months

Sunday 23rd August 2015
quotequote all
CoolC said:
Cables.
should be in with the groupset too...

SteveSteveson

3,209 posts

192 months

Sunday 23rd August 2015
quotequote all
Cable end caps?

Specialist tools (beyond spanners, screwdrivers, alan keys and bike tools I would expect every cyclist to own) I can think of, but you may have:

Chain whip
Crank puller
Appropriate bottem bracket tools, depending on which bracket it is.
Chain breaker
Cassette tool (possibly. Not sure)
Possibly a cable end cap tool. You can do it with pliers if you know what your doing (you need to flatten them with the pliers then crimp with the wire strippers)

Lots of Teflon grease and nut lock.

Wilmslowboy

4,761 posts

235 months

Sunday 23rd August 2015
quotequote all
Headset bearing ??


This might help...photo the last time I dismantled my bike, cleaned it and put it back together.



Edited by Wilmslowboy on Sunday 23 August 21:37

dave123456

3,913 posts

176 months

Sunday 23rd August 2015
quotequote all
SteveSteveson said:
Cable end caps?

Specialist tools (beyond spanners, screwdrivers, alan keys and bike tools I would expect every cyclist to own) I can think of, but you may have:

Chain whip
Crank puller
Appropriate bottem bracket tools, depending on which bracket it is.
Chain breaker
Cassette tool (possibly. Not sure)
Possibly a cable end cap tool. You can do it with pliers if you know what your doing (you need to flatten them with the pliers then crimp with the wire strippers)

Lots of Teflon grease and nut lock.
headset press?

gazza285

11,128 posts

237 months

Monday 24th August 2015
quotequote all
dave123456 said:
headset press?

jamiebae

6,245 posts

240 months

Monday 24th August 2015
quotequote all
Make sure the fork is the right dimensions for the bike or it'll be horrid to ride.

Check the bottom bracket the frame has, some Boardmans use BB30 but some are threaded I think, this impacts on the BB, and possibly the chainset you need.

Remember a 11 speed group needs 11 speed compatible wheels, there are some very cheap wheels out there like Shimano RS10s for about £70 but these are 10 speed only.

Get some decent cable cutters, normal pliers are not up to the job and will result in much swearing!

daddy cool

4,106 posts

258 months

Monday 24th August 2015
quotequote all
jamiebae said:
Check the bottom bracket the frame has, some Boardmans use BB30 but some are threaded I think, this impacts on the BB, and possibly the chainset you need.
My Boardman Pro Carbon SLR uses a PF30 bracket, but has a converter so you can run a standard Ultegra crankset
http://www.boardmanbikes.com/road/road_pro_carbon_...

shouldbworking

4,801 posts

241 months

Monday 24th August 2015
quotequote all
Seatpost clamp.

Assuming it's a full groupset rather than just transmission as I don't see brakes listed separately.

leyorkie

1,813 posts

205 months

Monday 24th August 2015
quotequote all
Cables are not included with Shimano group sets as there are options, stainless, Teflon etc
Decent cable cutters are expensive for the use they will get but standard cutters won't do the job.
I've just built up a winter bike and the only tool I didn't have was cable cutters.
I found that I could make a neat cut with a Dremel fitted with a fine grinding/cutting disc.

C0ffin D0dger

3,440 posts

174 months

Monday 24th August 2015
quotequote all
Top tip for cables is to apply solder to the cable with a soldering iron where you intend to cut it then cut through with some decent cutters and you're left with an end that won't fray.


PorscheGT4

21,146 posts

294 months

Monday 24th August 2015
quotequote all
m444ttb said:
My wife would like a road bike (her hybrid is miserable to ride due to the weight, but that's another topic) so I picked up a 'new old stock' aluminium Boardman Comp FI frame for £65. We'll probably mix new and old parts but not sure which will be new yet. The frame is totally bare so I've made a list below. What have a missed and will I need any specialist tools at all if I decide to tackle assembling it myself (probably pointless as I'll get my LBS to check it over anyway!).

Carbon fork
Group set (Shimano 105 or Tiagra I expect)
Bottom bracket
Wheels & tyres
Seat post
Saddle
Handlebars
Bar tape
Stem & spacers
Pedals
head set
inner tubes
seat collar

W00DY

16,717 posts

255 months

Monday 24th August 2015
quotequote all
leyorkie said:
Cables are not included with Shimano group sets as there are options, stainless, Teflon etc
Decent cable cutters are expensive for the use they will get but standard cutters won't do the job.
I've just built up a winter bike and the only tool I didn't have was cable cutters.
I found that I could make a neat cut with a Dremel fitted with a fine grinding/cutting disc.
I've got these. Great cuts and a lifetime warranty.

http://www.bamfordtrading.com/products/57768-drape...

lufbramatt

5,667 posts

163 months

Monday 24th August 2015
quotequote all
Shopping basket
Tassels for the ends of the handlebars
Kickstand

getmecoat

m444ttb

Original Poster:

3,183 posts

258 months

Tuesday 25th August 2015
quotequote all
Thanks all. Doubt we'll bother with the reflectors or a bell as they're unlikely to be required for its intended usage (her hybrid can fill that gap). Similarly the basket etc lol. This said when i did the last duathlon there was a lady with a Pashley-style bike with all the gear including a basket. I dont think she came last either.

964Cup

1,626 posts

266 months

Saturday 29th August 2015
quotequote all
Headset, crown race, crown race setting tool, expander bung (can't use a star-fangled nut in a full carbon fork), carbon assembly paste (for the stem, again assuming a carbon steerer, and for the seatpost if carbon), helicopter tape, torque wrench, electrical tape (for the bar tape and to tape the cable outers to the bars before applying bar tape).

964Cup

1,626 posts

266 months

Saturday 29th August 2015
quotequote all
...oh, and a chain catcher. Saddle bag, spare tube, gas head, gas can, pump, levers, multitool.

Beer.