Sunroof Bloody Sunroof

Sunroof Bloody Sunroof

Author
Discussion

kleaky88

Original Poster:

303 posts

237 months

Monday 21st February 2005
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The sunroof on my 1989 flame leaks like a bugger. Every time I drive I get a wet bum and every time I corner I get dripped on by gathered water. The glass looks too big and has a bigger arced bend than the roof, hence leaving a gap. How easy is it to fill the roof in?

Failing that I know that you can fit the cloth sunroofs that take up most of the roof. How difficult are these to fit and what sort of costs are we talking.

Plotloss

67,280 posts

277 months

Monday 21st February 2005
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The Webasto electric item is about £900 fitted. Its quite heavy though.

You can get a carbon fibre roofskin with exposed weave for about £400 that just screws on. You cut the entire roof off apart from a 2 inch rim around the entire outside, drop the skin on and fix it down with race fastners.

Job done!

Cooperman

4,428 posts

257 months

Monday 21st February 2005
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Cheaper to replace with a leak-proof solid steel roof?

Cooperman

4,428 posts

257 months

Monday 21st February 2005
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Cheaper to replace with a leak-proof solid steel roof?

miniman

26,313 posts

269 months

Monday 21st February 2005
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Plotloss said:
You can get a carbon fibre roofskin with exposed weave for about £400 that just screws on.

where from? Tempting...

vrooom

3,763 posts

274 months

Monday 21st February 2005
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wouldnt taking roof off giving mini flex alots ?

vrooom

3,763 posts

274 months

Monday 21st February 2005
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wouldnt taking roof off giving mini flex alots ?

Plotloss

67,280 posts

277 months

Monday 21st February 2005
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You're replacing it with something thats more torsionally rigid.

Curley Specialist Mouldings are who sell the roof, expect a longish lead time though...

Cooperman

4,428 posts

257 months

Monday 21st February 2005
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When I rolled my Cooper 'S' (oh dear!) we fitted a new roof panel in an afternoon and painted it the next day. All you need is an air chisel to get the old panel off, an angle grinder, a MIG welder and a 3/16"drill. You take the old roof off with the air chisel, angle grind around the edge, drill 3/16" holes about every 3/4" around the flange on the new roof panel, fit it into place and weld through the 3/16" holes, working your way around a bit at a time, rather than doing all the holes in order, to ensure no distortion.
Then grind the welds with a 1/4" wie grinding wheel. On mine I got some liquid fibreglass resin, added hardener and poured it into the gutters, spreading it out with a paint brush and leaving it to set. It does look original.
Then just prime and paint.
The roof panel cost me about £100, but guru 1071 will give you a correct price from MSS.
PS You have to remove the head lining and if replacing a sun roof, you'll need a new one (from a scrapper?).