Handbrake button thread size?

Handbrake button thread size?

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Discussion

Mags

Original Poster:

1,138 posts

286 months

Wednesday 1st September 2021
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I've been googling but can't find the answer, my handbrake button is trashed, I've ordered a new one but would like to make a billet ally one, can anyone tell me the thread size of the button please?
I don't believe it's metric but it's very close to m5 by the looks of it.
Thanks
Mark

phillpot

17,278 posts

190 months

Wednesday 1st September 2021
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2 BA ?

Griffo400

149 posts

132 months

Thursday 2nd September 2021
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Hi Mags.
As most cars of that era were using Unified threads it’s more likely to be 10-32 UN.
The dia is 4.82 mm and the pitch is 0.793 mm, M5 is 0.8. Also the thread angle is 60 deg for both. So very close.
If it were me and I didn’t have a 10-32 tap I’d use M5 but it’s your car so your choice.
Hope this helps.

Mags

Original Poster:

1,138 posts

286 months

Thursday 2nd September 2021
quotequote all
Griffo400 said:
Hi Mags.
As most cars of that era were using Unified threads it’s more likely to be 10-32 UN.
The dia is 4.82 mm and the pitch is 0.793 mm, M5 is 0.8. Also the thread angle is 60 deg for both. So very close.
If it were me and I didn’t have a 10-32 tap I’d use M5 but it’s your car so your choice.
Hope this helps.
Thanks, that makes sense, would be good to know for sure, maybe I can look on ebay for a nut in this size to try.

Mark

Mags

Original Poster:

1,138 posts

286 months

Sunday 5th September 2021
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No luck, What I thought was an M5 nut I was trying must have been M4 as measuring the thread with a digital caliper (which I should have done in the first place) gives me 3.94mm which I think is very close to 4BA, any other suggestions?

RobXjcoupe

3,313 posts

98 months

Sunday 5th September 2021
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If you are making your own, just change the thread and nut to metric.

Griffo400

149 posts

132 months

Sunday 5th September 2021
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Hi Mags

Going back to the UN range it’s probably 8-36 UNF.

Looking at online thread table ( haven’t got my Zeus book or Machinery’s to hand ) the bottom limit for 8-36 is 4mm as near as damn it.

As these were made by the million the thread would have been made small to allow for any plating and easy assembly.

The pitch for M4 is 0.7. Dividing 25.4 by 0.7 = 36.285 TPI with a 60 deg thread angle so once again very close.

As I said previously if you haven’t a 8-36 tap use an M4 and to be honest it will probably be a better fit.

If your worried about originality, shhhhh, I won’t tell anybody if you won’t, hehe

Brian



Mags

Original Poster:

1,138 posts

286 months

Monday 6th September 2021
quotequote all
RobXjcoupe said:
If you are making your own, just change the thread and nut to metric.
That might be helpful, what's the threaded bar connected to? Is this covered in a manual somewhere, it's not in the Steve Heath bible.

Thanks
Mags

Mags

Original Poster:

1,138 posts

286 months

Monday 6th September 2021
quotequote all
Griffo400 said:
Hi Mags

Going back to the UN range it’s probably 8-36 UNF.

Looking at online thread table ( haven’t got my Zeus book or Machinery’s to hand ) the bottom limit for 8-36 is 4mm as near as damn it.

As these were made by the million the thread would have been made small to allow for any plating and easy assembly.

The pitch for M4 is 0.7. Dividing 25.4 by 0.7 = 36.285 TPI with a 60 deg thread angle so once again very close.

As I said previously if you haven’t a 8-36 tap use an M4 and to be honest it will probably be a better fit.

If your worried about originality, shhhhh, I won’t tell anybody if you won’t, hehe

Brian
Thanks Brian, I'll give this a go. The new button that I bought is no use and funny enough isn't threaded, it's just soft plastic inside so it self cut's as you wind it on.
I will take a couple of pic's as it feels this if becoming a bit over complicated!

Steve_D

13,795 posts

265 months

Monday 6th September 2021
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Just checked one we have here and M5 fits it fine.

Steve

Mags

Original Poster:

1,138 posts

286 months

Monday 6th September 2021
quotequote all
Steve_D said:
Just checked one we have here and M5 fits it fine.

Steve
Thanks Steve, M5 slips straight over mine, my Griff is an SE and has been restored so there must be a difference.

Steve_D

13,795 posts

265 months

Monday 6th September 2021
quotequote all
Mags said:
Steve_D said:
Just checked one we have here and M5 fits it fine.

Steve
Thanks Steve, M5 slips straight over mine, my Griff is an SE and has been restored so there must be a difference.
OK this one is from a 97/98 Chim.

Steve

RobXjcoupe

3,313 posts

98 months

Monday 6th September 2021
quotequote all
Mags said:
RobXjcoupe said:
If you are making your own, just change the thread and nut to metric.
That might be helpful, what's the threaded bar connected to? Is this covered in a manual somewhere, it's not in the Steve Heath bible.

Thanks
Mags
If you could put a picture up. I own a Griff but have no idea what the particular part is. My toolmaker head is just saying remove the imperial and remake/fit metric. If you have the equipment to measure the thread correctly then by all means replicate and repair what’s needed. smile

Steve_D

13,795 posts

265 months

Tuesday 7th September 2021
quotequote all
RobXjcoupe said:
Mags said:
RobXjcoupe said:
If you are making your own, just change the thread and nut to metric.
That might be helpful, what's the threaded bar connected to? Is this covered in a manual somewhere, it's not in the Steve Heath bible.

Thanks
Mags
If you could put a picture up. I own a Griff but have no idea what the particular part is. My toolmaker head is just saying remove the imperial and remake/fit metric. If you have the equipment to measure the thread correctly then by all means replicate and repair what’s needed. smile
The male thread is on the end of a formed rod that passes all the way down inside the handbrake handle ending as a formed eye which attaches to the ratchet mechanism. As a result changing the thread is not an option.
I'm not surprised there seems to be different threads as the whole handle has been shortened by TVR and re-welded. As a result the rod will also have been cut short and re-threaded. One guy had a metric tap & die set the older guy had imperial.

Steve

Adrian@

4,386 posts

289 months

Tuesday 7th September 2021
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Can I pipe in with OE being 2BA, have made S/S ones in the distant past. A@





Edited by Adrian@ on Tuesday 7th September 10:45

phillpot

17,278 posts

190 months

Tuesday 7th September 2021
quotequote all
Adrian@ said:
Can I pipe in with OE being 2BA, have made S/S ones in the distant past. A@
Ages ago
phillpot said:
2 BA ?
wink

Mags

Original Poster:

1,138 posts

286 months

Tuesday 7th September 2021
quotequote all
phillpot said:
wink
Haha, you should have removed the question mark on your first post and been more confident!
Although mine is definitely not 2BA.
I have some pic's, will upload them when I get the chance, work is getting in the way smile

Mags

Original Poster:

1,138 posts

286 months

Tuesday 7th September 2021
quotequote all
OK, will see if these photo's help.
There are two buttons shown, the one that is uniform diameter is the new one and doesn't work on my handbrake. I can screw the button on the thread but as it doesn't fit inside the black metal handbrake it doesn't allow you to disengage the brake.
The one with the wasted end slides down into the black handbrake to allow you to disengage.
The threaded bar is 3.94mm diameter, the other measurements are in the pictures.
A couple of 4BA nuts turned up today so will try that tonight if I can, if not will try 8-36 UNF. 4mm goes on a turn or so and then binds, I don't want to chew the thread.










Edited by Mags on Tuesday 7th September 18:02

RobXjcoupe

3,313 posts

98 months

Tuesday 7th September 2021
quotequote all
14.91-14.97 dimension in a 16mm hole is loose. What’s the new parts outside diameter? The plastic insert in the old part could be replicated in the new part. Do you have any machining facilities?

Mags

Original Poster:

1,138 posts

286 months

Tuesday 7th September 2021
quotequote all
The new button is 14.97 but the 16mm hole of the ally grip is just cosmetic, it slides over the black lever. I didn't measure the ID of the black lever which is where the 12.5 end of the broken button slides into to release the ratchet mechanism.
My brother in law can machine me the button once I know the thread.