RE: VW cleans up the oilburner

RE: VW cleans up the oilburner

Friday 5th January 2007

VW cleans up the oilburner

Lowest emissions in the world, claims VW


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Volkswagen claims to have produced the cleanest ever turbo-diesel engine.

According to Wolfsburg, first test drives show reduced nitrogen oxide (NOx) emissions. In the Jetta a new 2.0-litre common rail diesel engine with a NOx reservoir catalytic converter was used, which complies to the Californian emission standard ‘Tier 2 / Bin 5’, the most stringent worldwide. Four other US states -- Massachusetts, New York, Vermont and Maine -- are also mandating limits of NOx emissions to 70 mg per mile.

VW engineers used new emission post-treatment technology with the result of 90 per cent lower NOx. The first production run of the ‘Clean TDI’ with NOx post-treatment system will be made during 2008 in the USA.

Standards compliance meant the development of new emission treatment technology, so VW came up with two new systems connected to the oxidation catalytic converter and the particle filter in the exhaust system.

New NOx reservoir catalytic converter technology is currently being tested for car models below the Passat class. Nitrogen oxide is absorbed like a sponge, leading to a high level of efficiency. As with the particle filter, the system is regularly cleaned without driver intervention. To do this, the engine management system changes operation modes for a few seconds.

Larger and heavier models feature the Selective Catalytic Reduction (SCR) catalytic converter. The central element is an aqueous solution such as AdBlue, which is transported in an additional tank made from stainless steel or plastic. Urea comprises 32.5 per cent of this solution, which is continuously injected into the exhaust system in front of the SCR catalytic converter using a metering valve. The dosage is made according to the gas emission stream.

The urea solution is finely atomised by a grille and is converted in hot exhaust gas into ammonia before it reaches the catalytic converter. The ammonia then reacts with the nitrogen oxide in the catalytic converter and separates it into nitrogen and water. Unlike pure ammonia, AdBlue solution is non-toxic, odourless and biodegradable. Volkswagen intends to install the additional tank so that the car can be driven without maintenance between services. US regulations mandate that the system must be fully functional for at least 150,000 miles.

BlueTec is a joint project between Volkswagen, Audi and DaimlerChrysler, and is intended to establish the diesel engine further in the American car market. The manufacturers are convinced that the diesel engine is the clean, low-consumption alternative for future car use, which is backed up by current economic and political conditions. Each of the manufacturers involved in the BlueTec joint project is working on individual technical solutions for stringent exhaust gas emission standards and plans to market these independently.

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havoc

Original Poster:

30,652 posts

240 months

Friday 5th January 2007
quotequote all
article said:
Urea comprises 32.5 per cent of this solution, which is continuously injected into the exhaust system in front of the SCR catalytic converter using a metering valve. The dosage is made according to the gas emission stream.

The urea solution is finely atomised by a grille and is converted in hot exhaust gas into ammonia before it reaches the catalytic converter.


Surely they're taking the piss?!?

hehe