Dry Sump Oil Levels

Dry Sump Oil Levels

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nick997

Original Poster:

609 posts

214 months

Friday 21st March 2008
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Changed my oil and filter for the first time in my dry sumped SR4 today. I put in as much oil as I got out which at 4 litres was a litre or two less than I was expecting to find. Consulting the SR4 "manual" it shows a diagram of a dry sump tank with a side filler and advises to fill to 100mm below the top of the tank when the engine is running. Mine doesn't have a side filler and the tank is in two chambers, a main chamber which is about 150mm diameter and 250mm or so high with a much smaller chamber on top of about 75mm diameter, 100mm high. Anybody any hints on what level I should be filling to?

I jacked the car up as high as I could which just about meant I could get under the car but lock wiring the oil filter cover back on was a bit of a stretch. Do most of you lift the car up onto 2 foot high stands for a filter change or scrabble around on the floor like me?

Thanks

Nick

RobC

967 posts

290 months

Friday 21st March 2008
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Nick

As you mentioned there should be more oil in there I would have thought (although all my experience is with Hayabusa engine so the ZX12 engine might take a bit less oil?) Did you drain the sump? this is where I'd expect the additional oil to be.

As for filling, this is from memory now so I might be wrong, but if you look in the filler you'll see a baffle plate with a hole in it. Basically you fill the tank until you are about an inch/inch and half below this baffle plate. Again this is on the Hayabusa dry sump tank so yours might be different. To be totally sure Radical will sell you a dry sump dip stick, or someone on here might be able to give you the dimensions of one as it's only a bent bit of ally with some markinging biggrin

For reference the Hayabusa takes about 6 litres

Dunno if any of that helps.


dunc_sx

1,623 posts

203 months

Saturday 22nd March 2008
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Hi guys no point in starting a new thread on such a similar subject, I'm changing the oil on my CS (ZZR1100 powertec) next w/e and was wondering if its just a std kawasaki oil filter that goes in and what year to ask for in the shop. I was going to go with 97/98 or something like that, sound reasonable?

I've not really changed the oil on a dry sumped engine before either.

Cheers,

Dunc.

RobC

967 posts

290 months

Saturday 22nd March 2008
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Standard filter, ask for a filter for a ZZR1100 D (iirc the filters are the same through the ZZR1100 range)

dunc_sx

1,623 posts

203 months

Sunday 23rd March 2008
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OK cheers mate smile

Dunc.

nick997

Original Poster:

609 posts

214 months

Monday 24th March 2008
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Hi Rob

I followed your advice in another recent thread and drained the oil by removing the hose that runs from the dry sump tank to the engine - undid the engine end as that's lowest. I then took the filter out which released a bit more oil and with it out I would say the engine must be empty.

The filler is hard to look into because a piece of bodywork that supports the main rear bodywork sits right above the filler. I had to use a car dipstick to check the level so may have to go the radical dip stick route, i'm thinking a bent bit of metal should be maximum £5 so we're probably looking at £20 at Radical exchange rates. Still cheaper than a blown engine.

Out of interest, do you tend to put your car up on high chassis stands for a filter change - noting that the filter in the 1200 is in the bottom of the engine? If so do you think the higher ones here http://www.rallydesign.co.uk/catalog/index.php?man... are up to the job weight wise?

Thanks

Nick

nick997

Original Poster:

609 posts

214 months

Monday 24th March 2008
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dunc_sx said:
Hi guys no point in starting a new thread on such a similar subject, I'm changing the oil on my CS (ZZR1100 powertec) next w/e and was wondering if its just a std kawasaki oil filter that goes in and what year to ask for in the shop. I was going to go with 97/98 or something like that, sound reasonable?

I've not really changed the oil on a dry sumped engine before either.

Cheers,

Dunc.
Radical only charged my about £4 for the filter if you want to make sure you get it right first time and then get the part number from the box it comes in - std Kwak part.

Nick

RobC

967 posts

290 months

Monday 24th March 2008
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I normally jack the rear up on a trolley jack and hoist it about 18 inches in the air. Axle stand ensures that it won't squash you if the jack fails. Removing the wheels aids access to the engine as well.

cdwatson

52 posts

241 months

Tuesday 25th March 2008
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ZZR1100 oil filter part no is 16099-003