76L Fuel Cell Questions

76L Fuel Cell Questions

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Matt Graham

Original Poster:

73 posts

200 months

Tuesday 15th October 2013
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All,

Just updated to the 76l fuel cell ahead of an endurance race in the SR3. Couple of quick questions to the brain trust:

- What is the usable/reachable volume of fuel? From full tanks can one access and burn 65l? 70l? before fuel starve?

- What is the behavior when the cell goes empty. Will it stumble/starve in corners/under braking? Will it simply quit? Some cars you can run them until they stumble and know you can safely make it back to the pits, other cars, when it stumbles/starves, it's too late.

We're going to test to try to figure some of these questions out, but any help is appreciated.

-Matt

LCM

444 posts

203 months

Tuesday 15th October 2013
quotequote all
We've been close to this territory in the last couple of months so worth having a look back to see if you can find the tread as IIRC it gave some fuel consumption figures (just possible though that it was in another place so if you haven't got the door code I'll have a look for you when I next stop by).

FWIW I only have 2 things to offer:
  • Don't run out of fuel. It is sooooooo easy to run lean without realising it and burn holes in your pistons at the very least and so make an involuntary contribution to Powerted's pension yikes (this is where the fuel consumption figures come in)
  • Fit a tall slender swirl pot in your fuel system to damp out the inevitable surge as fuel levels in the tank fall and give yourself a few more laps safety margin. The one in my Force is around 14" high and 2" diameter (in old money) and works a treat (absolutely vital as we only start with 4l).

Matt Graham

Original Poster:

73 posts

200 months

Tuesday 15th October 2013
quotequote all
LCM,

Thanks for the tips.

I found the thread on the fuel consumption rates, and I have a pretty good idea what our specific car burns as well.

As for the swirl pot, the latest spec Radical cells seem to have a swirl pot/pump all built together in one unit in the tank. Very trick looking little setup. I don't think it needs improving, I'm just looking for a little data on how it behaves in race condition.

Finally, on going lean, we're well protected as we have fuel pressure and air/fuel ratio data logged in the dash, and warning lights if either goes into the 'danger' zone.

-Matt


MindBend

25 posts

135 months

Wednesday 16th October 2013
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Interesting post about logging A/F ratios and having a warning on the dash. Which dash are you using?
I noted that the stock wiring harness on my car has lambda sensor wiring, but nothing tapped into the exhaust.
I have to do this ASAP!

Matt Graham

Original Poster:

73 posts

200 months

Wednesday 16th October 2013
quotequote all
Using the AIM dash. Added an Innovate wideband O2 sensor in the exhaust, and log it in the dash (analog input). Fair straight forward, as our local AIM supplier sorted most of it. I think the cost was less than $350 for the wiring and the sensor/associated kit.

MindBend

25 posts

135 months

Wednesday 16th October 2013
quotequote all
Thanks! I have to do ASAP. To not have A/F ratio from factory is a FAIL. If not for ECU mixture, CERTAINLY should be there as a fail safe!
I think I'm going with a Zeitronix. I have had great luck with their stuff!

BertBert

19,527 posts

217 months

Wednesday 16th October 2013
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One of the (very handy) ecu engine cutouts on the current gen SR3s is on the fuel pressure.
Bert

Matt Graham

Original Poster:

73 posts

200 months

Monday 21st October 2013
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Answering my own question in case it's helpful in the future.

The latest spec 76l cell will stumble/starve with enough fuel to drive about 3/4 of a mile, then dead stick. So you don't want to cut it too close on fuel.

It looks like the "accessible" capacity of the cell is about 70l, which with the 1340cc engine we run for endurance races gives us somewhere between 105 and 115 minutes per tank.

Current plan is to run 90ish minute stints to be SUPER safe.

-Matt

LCM

444 posts

203 months

Monday 21st October 2013
quotequote all
Matt Graham said:
Answering my own question in case it's helpful in the future.

The latest spec 76l cell will stumble/starve with enough fuel to drive about 3/4 of a mile, then dead stick. So you don't want to cut it too close on fuel.

It looks like the "accessible" capacity of the cell is about 70l, which with the 1340cc engine we run for endurance races gives us somewhere between 105 and 115 minutes per tank.

Current plan is to run 90ish minute stints to be SUPER safe.

-Matt
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