Carbon Fiber Muffler for SR3?

Carbon Fiber Muffler for SR3?

Author
Discussion

BioBa

Original Poster:

317 posts

159 months

Sunday 19th August 2012
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Does anybody know of a CF muffler which will fit the SR3?
Any standard motorcycle CF muffler maybe?

Count Johnny

715 posts

203 months

Monday 20th August 2012
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I bought a very lovely Akrapovic carbon can for the Speads when we were first building it, but Jedi (who did the engine install and have probably been using bike engines in cars for longer than anyone) advised me that carbon cans need lots of cooling (like, they get being on the outside of the bike!).

Just my $0.02.

BioBa

Original Poster:

317 posts

159 months

Tuesday 21st August 2012
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I was not aware that there were heat issues with CF mufflers, thank's for the info.
I wonder how much of an issue it is in the Radical as it has relative good airflow when compared to other race cars.
By the way I found a very interesting muffler made by Yoshimura. The TRS comes in SS, Titanium or Carbon Fiber ($375 seems very well priced).
It also has a noise reducing insert available for noise sensitive tracks.
It is spring mounted and has a 2 1/4" inlet. I am pretty sure that is the same as in the SR3. I have to take my muffler off and measure. Does anybody know without me having to take my muffler off?

BioBa

Original Poster:

317 posts

159 months

Tuesday 21st August 2012
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Regarding CF muffler heat issues - after some internet browsing it turns out that CF mufflers do not like to be low on fiber packing material.It is recommended to pack CF mufflers every 3000 to 5000 km with a special hi temperature sound absorbing fiber. Care must be taken to ensure that carbon fiber mufflers are kept well packed to avoid heat damage.
Seems a manageable problem in exchange for a minimum of 3.5 kg in weight saving.

Count Johnny

715 posts

203 months

Tuesday 21st August 2012
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If I had and SR3 (and hadn't just spent a grand on a custom made job for the Speads) I'd be spending the dollar on titanium.

Myd

156 posts

229 months

Tuesday 21st August 2012
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You could also have the inside of the muffler itself coated to reduce heat transfer through the to the packing and CF surround.


BioBa

Original Poster:

317 posts

159 months

Tuesday 21st August 2012
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Myd said:
You could also have the inside of the muffler itself coated to reduce heat transfer through the to the packing and CF surround.
What sort of coating are you talking about?

BioBa

Original Poster:

317 posts

159 months

Tuesday 21st August 2012
quotequote all
Count Johnny said:
If I had and SR3 (and hadn't just spent a grand on a custom made job for the Speads) I'd be spending the dollar on titanium.
The Yoshimure muffler in Titanium is actually cheaper than CF and quite a bit heavier.

Count Johnny

715 posts

203 months

Thursday 23rd August 2012
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BioBa said:
Count Johnny said:
If I had and SR3 (and hadn't just spent a grand on a custom made job for the Speads) I'd be spending the dollar on titanium.
The Yoshimure muffler in Titanium is actually cheaper than CF and quite a bit heavier.
Not if you build the whole system (headers, the lot) in ti. smile

Simon T

2,136 posts

279 months

Thursday 23rd August 2012
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Count Johnny said:
Not if you build the whole system (headers, the lot) in ti. smile
Inconel is the stuff you need

S



splitpin

2,740 posts

204 months

Thursday 23rd August 2012
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To return to the original question, I'd say definitely forget it; it gets extremely warm inside the confines of the engine bay of a Radical (vastly so compared to any bike application) and I doubt a CF muffler - due to a combination of temps and fettling in its vicinity - would last/survive very long at all. I.e. what looks 'good and racer' on a bike (and let's be honest, that's mainly why they feature as 'aftermarkets' and get fitted) is pretty irrelevant in a Radical application.

Compared to a normally aspirated Radical on say 'Gas Mark 3', Simon's mighty turbo motor engine bay will be more like 'Gas Mark 9' within say a 450 - 600mm radius of the turbo; in that environment, I doubt that anything other than 'Inco' (a difficult and demanding, therefore quite specialist, material to work with) would do/be up to the job?

BioBa

Original Poster:

317 posts

159 months

Thursday 23rd August 2012
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Inconel is to hard to get and too expensive so titanium seems to be the next best option. I'm taking your advise and staying away from CF.
Anybody know which off the shelf titanium muffler will fit the Radical outlet?

Simon T

2,136 posts

279 months

Thursday 23rd August 2012
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splitpin said:
To return to the original question, I'd say definitely forget it; it gets extremely warm inside the confines of the engine bay of a Radical (vastly so compared to any bike application) and I doubt a CF muffler - due to a combination of temps and fettling in its vicinity - would last/survive very long at all. I.e. what looks 'good and racer' on a bike (and let's be honest, that's mainly why they feature as 'aftermarkets' and get fitted) is pretty irrelevant in a Radical application.

Compared to a normally aspirated Radical on say 'Gas Mark 3', Simon's mighty turbo motor engine bay will be more like 'Gas Mark 9' within say a 450 - 600mm radius of the turbo; in that environment, I doubt that anything other than 'Inco' (a difficult and demanding, therefore quite specialist, material to work with) would do/be up to the job?
1200c at manifold smokin

splitpin

2,740 posts

204 months

Thursday 23rd August 2012
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Simon T said:
1200c at manifold smokin
No compelling need to tick the 'Seat Heating' option box then.

Funnily enough, pure aluminium has a melting point only 20.58 higher ........... i.e. 1220.58 ......... but°F not °C yikes

PTL for aluminium alloys!

Simon T

2,136 posts

279 months

Thursday 23rd August 2012
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distance from Manifold to petrol tank 85mm whistle

splitpin

2,740 posts

204 months

Friday 24th August 2012
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Simon T said:
distance from Manifold to petrol tank 85mm whistle
For sure, that knowledge would remove the need for me to be temporarily sticking on a bit of tape in order to remind myself to CHECK THE BLOODY FE PIN IS PULLED OUT THIS TIME!!!!!!!!!!!!!! wink