I've done something dumb but what?

I've done something dumb but what?

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Discussion

rustybin

Original Poster:

1,769 posts

244 months

Monday 20th June 2011
quotequote all
I have just started reassembling the front suspension on my clubsport. I have stripped and rebuilt the uprights including new bearings and stripped and rebuilt the brake callipers. Now I come to reassemble and the disc (a somewhat aged skinny one) won't fit within the caliper even prior to putting the pads back in. It fouls the outer side of the calliper. Or to put it another way, when the disc is back on and I try to refit the caliper the outer side fouling the disc means I can't get the calliper onto its mounts.

The only thing I can think of is that I have put the wrong bearing in and that face of the plate that the disc bears on is now too far out of the hub. I am straining to recollect the way the upright is put together and whether this is possible.

Any thoughts before I have to take everything back off and strip down the upright and kill another bearing?

splitpin

2,740 posts

204 months

Monday 20th June 2011
quotequote all
Richard

Are they the dark reddish four pot Wilwoods on yours? If so, as I'm fettling tomorrow, I could take some pics and email them to you showing you how it all looks when everything's right and working.

rustybin

Original Poster:

1,769 posts

244 months

Monday 20th June 2011
quotequote all
splitpin said:
Richard

Are they the dark reddish four pot Wilwoods on yours? If so, as I'm fettling tomorrow, I could take some pics and email them to you showing you how it all looks when everything's right and working.
I have one dark reddish and one strangely green wilwood four pot (I think it had a bit of a life before entering my 'care') Photos would be useful if it's not too much bother. However many one takes when stripping down they are never of the right thing (is there a double entendre smiley?).

What I could do with checking is whether the caliper lugs are on the car side of the upright and whether there is just the one spacer in the caliper. But anything else that gives a clue is much appreciated.

dunc_sx

1,623 posts

203 months

Monday 20th June 2011
quotequote all
I've got some pics here if you would like them sent on? I took pictures recently of this area.

Dunc.

Edit: Sent them through, give me a shout if you want any others

Edited by dunc_sx on Monday 20th June 19:54

rustybin

Original Poster:

1,769 posts

244 months

Monday 20th June 2011
quotequote all
Apologies. Just realised I have not updated my profile for some three years so not one thing other than my name is now accurate including my e-mail. A job for tomorrow.

dunc_sx, if you were able to resend it would be hugely appreciated.

Thanks for the help guys.

dunc_sx

1,623 posts

203 months

Tuesday 21st June 2011
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No problem to resend, let me know when the email has been updated.

Dunc.

rustybin

Original Poster:

1,769 posts

244 months

Tuesday 21st June 2011
quotequote all
dunc_sx said:
No problem to resend, let me know when the email has been updated.

Dunc.
All done now.

splitpin

2,740 posts

204 months

Tuesday 21st June 2011
quotequote all
Just took a few pics (not easy to see) which I'll email you this evening.

dunc_sx

1,623 posts

203 months

Tuesday 21st June 2011
quotequote all
rustybin said:
All done now.
OK they are on their way, hopefully these or some of the others that folk send will help smile

splitpin

2,740 posts

204 months

Tuesday 21st June 2011
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YHM (via xxxxandco.co.uk rather than PH)

rustybin

Original Poster:

1,769 posts

244 months

Thursday 23rd June 2011
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Much thanks to Trevor and Dunc for the pics.

In case anyone is hunting on a search and having the same problem, it was down to the spacers on the front brake callipers. Basically there were not enough. The rear callipers don't require any and the fronts require two or three depending on the type you have. The moral being 'Measure and photograph before you take things apart'.