Rear wishbone ball joint failure - not nice....

Rear wishbone ball joint failure - not nice....

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Discussion

ross.mcw

Original Poster:

393 posts

263 months

Sunday 2nd May 2004
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I can handle indicators occasionally falling off and the odd rattle, but today, while tootling around some back roads in Yorkshire, the driver's side rear lower outer ball joint sheared off, collapsing the suspension and sending me spinning.

Thankfully there was nothing coming the other way otherwise it would have been very messy.

When things like that happen I really lose the will to drive my Atom.

Out of interest how do the rear lower outer ball joints compare in thread size to all the others on the newer Atoms?

On mine, it looks like they've used smaller thread sizes because there are two (one on either edge of the hub), but in my view the main one is still taking all the load while the secondary one is just catering for toe adjustments.

Has this happened to anyone else? There was really no reason for mine to break like that.

Very worrying....

Ross.

monza

205 posts

247 months

Sunday 2nd May 2004
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ross,
I just send you a mail with a pics of my Atom on this subject, so that you can compare to your.
Jean-Pascal

display2u

188 posts

249 months

Sunday 2nd May 2004
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Christ Ross, you were very lucky Indeed ! I can't help thinking if it had happened at mallory,the end result may have been a lot different. Do you think your failure may warrent changing the rod ends on an annual basis, on every Atom I mean.
Have you told simon yet?
Mark

ross.mcw

Original Poster:

393 posts

263 months

Monday 3rd May 2004
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Thanks for the photo Jean-Pascal, I've just replied. It's difficult to tell from the photo whether the lower ball joints are now the same size as the uppers (and the upper and lower joints at the front).

Personally, I now think they need to be, as mine gave up for absolutely no reason - it wasn't even under much cornering load yesterday so could have happened at any time. To be honest, I wouldn't mind so much on a track where everything's going in the same direction and there's run-off. There was absolutely nothing I could do yesterday to stop the car spinning out of control across the road - the broken joint immediately cut the tyre off the rim. Thankfully at that moment there was no other traffic around at all - but it was a bike route so I spent the rest of the afternoon watching bikes howling past while I waited to be collected - I really don't want to think what a mess a biker vs Atom collision would have made.

I'm hoping, on the newer cars, that the lower ball joints are now the same larger ones as on the rest of the outer suspension joints - if so, I reckon it will be fine. If not, I'm certainly going to try and get larger ones fitted on mine before I drive it again.

But if they have been modified because this has happened on other cars - why the hell wasn't I warned??? The price of a bit of machining and a pair of larger ball joints is nothing compared to the kind of carnage that could have been caused.

Anyhow, I'll speak to Ariel tomorrow.


Bruce Fielding

2,244 posts

288 months

Tuesday 4th May 2004
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So, Ross any update? Sounds bloody dreadful though! Maybe we can get a quick fix recall at the next factory-attended trackday!

ross.mcw

Original Poster:

393 posts

263 months

Tuesday 4th May 2004
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Just spoken to Simon, looks like I'm probably going to send the car down to them for repairs as they've had a couple of people interested in buying it - I'd do it myself, but the car needs to be down at their end if they're going to sell it.

Seems that while it shouldn't have happened (ie Simon's happy enough with the original spec on my car), they have modified those ball joints on later cars so that they're the larger ones (ie. same as all the other outer rod ends). Simon said they've not had it happen to anyone else.

They're also thinking about putting a recommended lifespan on parts like that which I think is wise - although I'm not convinced that mine failed due to old age, lack of maintenance etc.

Bruce - has yours got the larger rod ends? ie. are the ones on the lower wishbone the same size as the top ones? I imagine they are.

The safest solution is probably to 1. make sure you have the larger rod ends fitted. 2. use high spec rod ends. 3. perhaps look to change them every couple of years.

Not an ideal situation, but far better than spinning off into a load of oncoming traffic through no fault of your own.

Cheers, Ross.

Bruce Fielding

2,244 posts

288 months

Tuesday 4th May 2004
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I think since I have the updated suspension, they're almost certainly the new spec, thank goodness!

display2u

188 posts

249 months

Tuesday 4th May 2004
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Has anyone had oil seeping from their track rod ends? and is this normal? surely if oil is coming out then there must be a point when the rod end is running dry?
I noticed heavy oil deposits around the lower track rod ends after Bedford, maybe relevent,maybe not.
Mark

ross.mcw

Original Poster:

393 posts

263 months

Tuesday 4th May 2004
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Where could the oil be coming from??? Apart from a bit of lubrication, there really isn't anywhere 'inside' a rod-end for a reserve of oil to be!

..unless I'm missing something....

Just a thought - are you sure the oil isn't coming from above? Engine/gearbox/shock? Ah it sounds like you're talking at the front end, although same applies. I can't think where that's coming from.

>> Edited by ross.mcw on Tuesday 4th May 16:28

ross.mcw

Original Poster:

393 posts

263 months

Tuesday 4th May 2004
quotequote all
Well said goodbye to my Atom today (perhaps for the last time).

Managed to find a transportation company to take it down at zero notice so cleaned it up, bolted everything back together and got National Tyres to stick an old tyre on - once fixed, it'll make a good buy for a new Atom owner.

I think Simon's had a couple of interested buyers so it being down at their place should hopefully make it easier to sell - then I can think about upgrading.

Feels kind of odd not having one now though - sad to see it go...

display2u

188 posts

249 months

Tuesday 4th May 2004
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Ross ,come to rockingham and have a drive of mine if your feeling that bad,I can log you on as a driver on the day, it may give you the fix you need until you get the new one.
mark

ross.mcw

Original Poster:

393 posts

263 months

Tuesday 4th May 2004
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Mark - you're a gent. Yep count me in - drop me an email to let me know how much I owe you.

I'll bring some of my vid gear as well so we can try and get some footage.

Cheers, Ross.