Aluminium brake caliper cleaner

Aluminium brake caliper cleaner

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Glade

Original Poster:

4,305 posts

229 months

Monday 27th February 2023
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About to rebuild my brakes, looking at get Holt's Brake cleaner from euro car parts, https://www.eurocarparts.com/p/holts-brake-cleaner...

They are unpainted (anodised?) Aluminium callipers of a 2006 SV650S.

Will the calipers be ok sat in there for a few days for a good long soak to dissolve the crud before the rest of the parts arrive?

roboxm3

2,432 posts

201 months

Monday 27th February 2023
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WD-40 and a toothbrush is probably your best bet...without the pads in, obviously...

OutInTheShed

8,867 posts

32 months

Monday 27th February 2023
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roboxm3 said:
WD-40 and a toothbrush is probably your best bet...without the pads in, obviously...
Not sure you want that on the rubbery bits either?

If it's not painted, then brake fluid may be effective?

Glade

Original Poster:

4,305 posts

229 months

Monday 27th February 2023
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Not concerned about the seals... Will all get replaced.

I guess I'll dunk for a few hours and scrub with a toothbrush.

trickywoo

12,214 posts

236 months

Monday 27th February 2023
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Do you want to rebuild them? Reason I ask is there are rebuild services for around £100 including the postage.

By the time you have bought all the bits you won't be saving much. If they really are in such poor condition that you think they need soaking for hours in brake cleaner it will be a struggle to get a nice finish diy.


Rubin215

4,079 posts

162 months

Monday 27th February 2023
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Glade said:
About to rebuild my brakes, looking at get Holt's Brake cleaner from euro car parts, https://www.eurocarparts.com/p/holts-brake-cleaner...

They are unpainted (anodised?) Aluminium callipers of a 2006 SV650S.

Will the calipers be ok sat in there for a few days for a good long soak to dissolve the crud before the rest of the parts arrive?
You won't be able to sit them in brake cleaner for a few days unless you have them in a sealed container; brake cleaner is a solvent and evaporates very quickly.

The anodised finish is perfectly safe, it won't be affected at all; spray, scrub, spray, wipe, rebuild.

KTMsm

27,440 posts

269 months

Monday 27th February 2023
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Brake cleaner doesn't actually clean brakes it's just a very good de greaser to clean the oil off new discs etc

I suspect the SV calipers are painted - mine are

I use wheel acid on calipers, works in seconds (to a few minutes depending upon brand / how bad they are) but can stain discs etc if in doubt try a small area first

Glade

Original Poster:

4,305 posts

229 months

Monday 27th February 2023
quotequote all
trickywoo said:
Do you want to rebuild them? Reason I ask is there are rebuild services for around £100 including the postage.

By the time you have bought all the bits you won't be saving much. If they really are in such poor condition that you think they need soaking for hours in brake cleaner it will be a struggle to get a nice finish diy.
Yeah new pads and all the seals etc came to over £100. I did buy new pins which might not be required but figured I would do the whole lot. They probably aren't that bad, could just clean in situ, but the rear is definitely binding on, hard to just push the bike - I thought the tyres were flat, but it's the pistons not retracting.

Bike has been off the road for ages but want to get back on it this year, and probably sell it so due an overhaul.

Bike is 16 years old. I guess I did the rear 10 years ago. Never done the front, just dropped the pads and fluid. Fluid hasn't been changed often enough though.

Plus, gives me something to do biggrin

ETA: to a certain point I used to commute every day all weathers because I didn't have a car, so I am expecting around the pistons, dust seal area to be bad. Am hoping that the fluid hasn't absorbed water and caused a load of internal corrosion. We'll see.

Probably should have stripped before ordering the parts but had a flash of motivation!!


Edited by Glade on Monday 27th February 19:22

Krikkit

26,922 posts

187 months

Monday 27th February 2023
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If you find the calipers are crusted internally grab a second hand set and use them instead

Glade

Original Poster:

4,305 posts

229 months

Wednesday 1st March 2023
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Well... Used methylated spirit to clean, and brake cleaner to do a final blast through to get any final residues. As stated above the brake cleaner evaporates really quickly. It's not for heavy degreasing tasks. Found some pages online from aluminium parts manufacturers that recommended meths as that type of solvent does not attack aluminium and anodised surfaces.

Came up ok. However under the dust seal there is a lot of white aluminium oxide buildup.

Owners club forums reccomend using a Dremel with a brass bush to clean out all the white ste, so guess I'll try that carefully.

Not too happy about touching the inner surfaces in the sealing area, but at the moment that area is technically no good as a sealing surface anyway.

Might be time for a new bike, lol.

Incidentally only one piston was a bit slow, the rest moved fine. But the grease I applied to the sliding pins had dried and gummed the whole thing up. The calipers took a lot of force to slide off the pins.

Turns out I had used the wrong grease. Should be silicone based for the pins and I had just used some generic mineral oil based grease there. So it dried out, but also could cause the rubber boots to deteriorate (but they seemed ok).

I had put anti seize compound (I think I got some molyslip from work at the time) on the threaded parts that don't move so fortunately everything came apart easy enough.

Got to wait to borrow a Dremel and for my silicone grease to arrive now.

rodericb

7,072 posts

132 months

Thursday 2nd March 2023
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If there's corrosion where the seals go you could try some vinegar and a toothbrush. I found that Bendix Ceramasil brake grease does a good job at lubricating. I used red rubber grease on some seals and it was a bit sticky. Cleaned it all off and used the Bendix and it slides much easier. Also check that your seals are symmetrical in their cross section. Some have a bit of a taper to help the pistons draw back after releasing the pressure. Get them around the wrong way and you'll have drama with the brakes sticking on. As for which way they go, I can't remember - I think it's the fatter bit towards the disk.

Glade

Original Poster:

4,305 posts

229 months

Thursday 2nd March 2023
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Apparently the seals are not handed, but the seal groove itself has the angle on these Tokicos so I think I can't mess it up :thumbsup:

Glade

Original Poster:

4,305 posts

229 months

Thursday 2nd March 2023
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These were taken in the garage with crap lighting...



See the crusty grease on the pins that the caliper slides on...



Used a cheap plastic click-lock with a seal, and scrubbed with a toothbrush



Edited by Glade on Thursday 2nd March 08:47

Glade

Original Poster:

4,305 posts

229 months

Thursday 2nd March 2023
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Krikkit

26,922 posts

187 months

Thursday 2nd March 2023
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Nice work, as above vinegar and toothbrush makes a good de-fuzzing method on delicate aluminium

Glade

Original Poster:

4,305 posts

229 months

Thursday 2nd March 2023
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Better go digging through the kitchen cupboards!!

Glade

Original Poster:

4,305 posts

229 months

Thursday 2nd March 2023
quotequote all
Lol, rice vinegar, white wine vinegar, red wine vinegar or apple cider vinegar... Hmmm no chip shop vinegar.

mikey_b

2,064 posts

51 months

Friday 3rd March 2023
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I used a brass brush on the Dremel when I rebuilt my calipers last summer. It works really nicely - brass is softer than aluminium so you won't score the bores or damage the seal grooves, but the brass does a good job throughly removing the crusted white aluminium oxides.

My calipers are Nissin, I bought a set of 8 pistons and all seals for about £165 from a (well recommended) supplier with an eBay store, they came up like new once done. Mine are opposed piston types so no sliders, but that means I had to split the calipers in half to do the job properly, and internal seals need replacing too.

Quite a satisfying job actually, a very light smear of red rubber grease all around the new seals and the pistons (new ones are stainless, so won't corrode in the future) slid in quite easily. Bleeding them afterwards is a bit of a bh though, when the system is completely empty it takes forever! But at least it's all fresh fluid now, even in the ABS unit.