Intermittent start up problem

Intermittent start up problem

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non_linear

Original Poster:

297 posts

90 months

Monday 25th October 2021
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When starting from cold I very occasionally find the engine is lumpy as hell, no power and sounds like it's not firing on all cylinders. If I turn off; leave a few seconds and restart it is invariably fine and there has never been a problem once running correctly.
It's almost as though the MBE is picking up some duff values when it starts up.
I don't recall ever having this when starting from hot.

It's very intermittent. I'd appreciate any thoughts anyone has as to it's cause and how to diagnose.

nawarne

3,098 posts

267 months

Monday 25th October 2021
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Either get the car to your nearest specialist to hook it up to the software or, run the diagnostics yourself.

Ideally, you want the lumpy running 'event' to occur with the ECU hooked up to a laptop running the software.
....Might be something as simple as HT leads and/or plugs?

Nick

non_linear

Original Poster:

297 posts

90 months

Monday 25th October 2021
quotequote all
Hi Nick
I would have thought if it was wiring or a component then it would occasionally fail while running but the failure mode is very specific. It normally starts fine, if it doesn't then restarting clears the problem. It never fails once properly started.
I've run MBETool and can't see any logged errors, but it's so intermittent I've not managed to have it connected while the fault is present.

nawarne

3,098 posts

267 months

Tuesday 26th October 2021
quotequote all
non_linear said:
Hi Nick
I would have thought if it was wiring or a component then it would occasionally fail while running but the failure mode is very specific. It normally starts fine, if it doesn't then restarting clears the problem. It never fails once properly started.
I've run MBETool and can't see any logged errors, but it's so intermittent I've not managed to have it connected while the fault is present.
I've had the miss/lack of power/lumpy running at 2500~3000 rpm, nothing shown on the diagnostics.
Firstly, replaced HT leads...which was a bit of improvement. then, replaced the coil pack - which sorted it. I believe some experts can diagnose a failing coil pack from the graphical display on the diagnostics?

These intermittent problems are devils to diagnose!
Nick

non_linear

Original Poster:

297 posts

90 months

Tuesday 26th October 2021
quotequote all
I'm wondering whether it might be the dallas DS1230 chip that holds the adaptives. If the battery is failing the MBE might be occasionally picking up nonsense values at power up. Its well past it's 10 yr lifetime.

PetrolHeadPete

750 posts

196 months

Tuesday 26th October 2021
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Doubt that turning it off and on again would sort it if it was the NVRAM. Also it would sort itself out fairly quickly as the adaptives correct themselves over the space of a minute or two.
As an experiment try getting into the habit of pressing the throttle a couple of times BEFORE starting...just thinking if the pot is getting noisy (one or both) then it *might* get a rubbish zero point at startup...and that deffo makes the engine run like st (it self zeros and then the pot kinda clears up/outputs the right value leaving the engine now running in the wrong place in the map). Turning off and on again would also clear that as you'll have moved the wiper around and settled it down a bit. Just a thought.

non_linear

Original Poster:

297 posts

90 months

Tuesday 26th October 2021
quotequote all
Interesting idea about the throttle sensors. I'm making a point of always starting with a laptop connected now so I can hopefully capture the fault. A dodgy throttle should show on MBETool before I start the engine as well. I'll keep an eye on it.


nawarne

3,098 posts

267 months

Wednesday 27th October 2021
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^^^^ Good points raised above!!

August time(??), I thought I'd run EvoOli's diagnostics on my Tuscan.

Weirdly enough, I noticed the throttle position indications at ~ 60% with just IGN on but (Immobiliser disabled) engine not running. I too turned key on/off a couple of times and TP sensors returned to ~15%.

Later, I removed the front (blue - cyls 123) sensor, applied some contact spray to contacts and inner face and replaced. I later (mid-September) replaced the battery. Upshot, is that A) car starts much better now - even when hot, and B) I don't seem to have a repeat of the high TP values.

Without a doubt the original battery was at the end of its life...was loosing charge quite quickly even after a couple of days on the smart charger. Was apparent when cranking as the indicated voltage quickly dropped to less than 10V.

Nick

non_linear

Original Poster:

297 posts

90 months

Thursday 28th October 2021
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Good news, of a kind, it's failed with MBETool running. The obvious thing I can see is lambda1 never getting above 0.2. At time stamp 421 I try to hold the engine steady at about 1200 RPM and its hunting. You can see the adaptive 1 and injector 1 cycling.
At timestamp 871 I stop and restart the engine, and lambda1 immediately goes to the correct value.
What could cause that? I thought it might have been a heater fault but clearly it's getting to temperature.






PetrolHeadPete

750 posts

196 months

Thursday 28th October 2021
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What on earth is going on... Why is the injector timing oscillating... That must be why lambda stays low... It's crazy lean due to lack of petrol!

non_linear

Original Poster:

297 posts

90 months

Thursday 28th October 2021
quotequote all
Crazy isn't it. The adaptives are totally different to each other too. This is way outside my comfort zone, time for a specialist I think. At least I've got something to show them now.

PetrolHeadPete

750 posts

196 months

Friday 29th October 2021
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Sure is
My best guess is till throttle pot
Try unplugging the one on the bad side...it'll use readings from other bank

non_linear

Original Poster:

297 posts

90 months

Friday 29th October 2021
quotequote all
I'll try that as an experiment. It's the adaptives that I don't understand. On a good start they both remain at 0.4 for about 40 seconds before changing. On the bad start, adaptive 1 is all over the shop immediately. What set of input conditions could cause the MBE to start altering that?

non_linear

Original Poster:

297 posts

90 months

Friday 29th October 2021
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Just spoke to Jodie at Python Racing who immediately said "change the NVRAM, I've seen this before".
New part on order.

PetrolHeadPete

750 posts

196 months

Friday 29th October 2021
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fingers crossed!

s6boy

1,667 posts

232 months

Friday 29th October 2021
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Glad I've come across this as I've been having the same symptoms for years, and have just got used to warming the car for 5 mins or driving round the flat spot on light throttle when cold.
OP do you notice a difference when the ambient temperature is much higher on first start? Mine is always better.
The other thing which sometimes works is to start with a touch of throttle as the engine catches.
I've exhausted the mechanical things to change so will be keeping an eye on this thread.

Any chance of moving to the Speed Six thread in case it affects anyone else.


non_linear

Original Poster:

297 posts

90 months

Friday 29th October 2021
quotequote all
All I need now is a small child I can send down the footwell to change it for me. I'm pretty certain I can't get down there without taking the steering wheel off and removing the drivers seat.

It's not happened often enough for me to correlate it with ambient temperature. I'll report back what difference it makes when the chip is installed.

I didn't know there was a separate speed six forum! I'll check it out.

PPPMAT

86 posts

237 months

Friday 29th October 2021
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I have exactly the same issue with mine. It’s never been a big problem as it can always be cured by stopping and restarting the car on the odd occasion that it happens but I would rather it didnt of course.

I am Intrigued to see if this works!

s6boy

1,667 posts

232 months

Saturday 30th October 2021
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non_linear said:
All I need now is a small child I can send down the footwell to change it for me. I'm pretty certain I can't get down there without taking the steering wheel off and removing the drivers seat.

It's not happened often enough for me to correlate it with ambient temperature. I'll report back what difference it makes when the chip is installed.

I didn't know there was a separate speed six forum! I'll check it out.
The one and only time I've accessed it I was let's say a little more flexible! It's the narrow opening angle of the door that gets in the way most, on a Tuscan anyway.

As long as the subject titles in the Speed Six forum are detailed enough you can narrow down a search for what you want. The audience and contributors will be wider but those who've answered here really know their stuff.

Gladers01

757 posts

55 months

Saturday 30th October 2021
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non_linear said:
When starting from cold I very occasionally find the engine is lumpy as hell, no power and sounds like it's not firing on all cylinders. If I turn off; leave a few seconds and restart it is invariably fine and there has never been a problem once running correctly.
It's almost as though the MBE is picking up some duff values when it starts up.
I don't recall ever having this when starting from hot.

It's very intermittent. I'd appreciate any thoughts anyone has as to it's cause and how to diagnose.
Mine had similar symptoms after a 12k service at specialist dealer #1, may have been a coincidence but afterwards anything under 1200 rpm the firing was uneven and trying to stall irrespective of ambient temperature, took it to specialist dealer #2 who sent the engine Ecu away for testing and it came back as serviceable, no fault found, still the problem persisted but more intermittently, took it to specialist #3 who diagnosed the problem as the engine wiring harness from the bulkhead to the engine bay, this finally resolved the problem and not too expensive to repair.

Can only assume the Ecu was being sent duff or no input data from the sensors in the engine bayscratchchin