Monaro brake pipes

Author
Discussion

578HSV

Original Poster:

184 posts

169 months

Wednesday 2nd May 2012
quotequote all
Just replaced front to back pipes after MOT adviser. There was what looked like surface corrosion on the bend just down from the ABS unit before it straightens and runs along the chassis leg. Once off the car the pipe failed very easily as it was almost corroded through ! Replaced the rears as well in view of this. Complete b*****d of a job but glad its done. Anyone else had this problem ?

gsd2000

11,515 posts

189 months

Wednesday 2nd May 2012
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must check mine out before the MOT, arent they riveted into the chassis leg?

Woody VT

1,890 posts

222 months

Wednesday 2nd May 2012
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Steel wool to get the crap off and then coat with industrial Vaseline.
Do it before and after winter and you'll not have to worry.

DuncanDisorderly

444 posts

167 months

Wednesday 2nd May 2012
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AT the last service was advised my brake pipes are in poor condition. Booked in to have them done of the morning before MOT in the afternoon as potential fail. Any advantages of braided pipes, they are on the Monkfish website but are not cheap. Any recommendations?
I use my car as a daily driver and dont drive it hard .. well not much anyway so am considering of the extra expense is worth it. Always believed in having best brakes and tyres you can afford though, you only have to really need them once for them to be worth every penny.

monkfish1

11,638 posts

230 months

Wednesday 2nd May 2012
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Sadly, this is starting to become common.

Chaz9950

1,128 posts

150 months

Wednesday 2nd May 2012
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I don't know which pipes you guys mean. And I don't have any hands on time with the Monaro's. But...

The solid brake lines aren't usually braided - they are usually just solid copper pipes. And a royal pain if you have to change them. And worse if you have to bend your own... The flexible hoses however, ARE worth having braided lines. All high-performance cars and bikes will use some description of braided lines. Tells you something, no?

They expand much less than kevlar, have better heat dissipation properties, are more abrasion resistant, and of course, look blingy cool

IMO, it's worth upgrading, if you are changing anyway. It's hardly a completely frivolous purchase... Just my $0.02

Chaz9950

1,128 posts

150 months

Wednesday 2nd May 2012
quotequote all
monkfish1 said:
Sadly, this is starting to become common.
Which pipes fail? (I ask, not only for the benefit of others on the forum, but I'll be hunting a Monaro out in a few months - all good info to know!)

monkfish1

11,638 posts

230 months

Wednesday 2nd May 2012
quotequote all
Chaz9950 said:
monkfish1 said:
Sadly, this is starting to become common.

Which pipes fail? (I ask, not only for the benefit of others on the forum, but I'll be hunting a Monaro out in a few months - all good info to know!)


Basically, all the rigid steel brake lines. even had one fail in the workshop. Customer said the brakes felt poor. Backed it into the workshop, braked, and, well, nothing happened. Pedal straight to the floor!!! Pipe had rotted through under the rubber mount on the side of the chassis rail. It was losing fluid every application. Just happened to run out entirely when i wanted it to stop!!

Chaz9950

1,128 posts

150 months

Wednesday 2nd May 2012
quotequote all
monkfish1 said:
Basically, all the rigid steel brake lines. even had one fail in the workshop. Customer said the brakes felt poor. Backed it into the workshop, braked, and, well, nothing happened. Pedal straight to the floor!!! Pipe had rotted through under the rubber mount on the side of the chassis rail. It was losing fluid every application. Just happened to run out entirely when i wanted it to stop!!
Bloody hell...! He was SERIOUSLY lucky!

I guess there are up-graded lines available?

the_ferret82

25,627 posts

190 months

Wednesday 2nd May 2012
quotequote all
monkfish1 said:
Chaz9950 said:
monkfish1 said:
Sadly, this is starting to become common.
Which pipes fail? (I ask, not only for the benefit of others on the forum, but I'll be hunting a Monaro out in a few months - all good info to know!)
Basically, all the rigid steel brake lines. even had one fail in the workshop. Customer said the brakes felt poor. Backed it into the workshop, braked, and, well, nothing happened. Pedal straight to the floor!!! Pipe had rotted through under the rubber mount on the side of the chassis rail. It was losing fluid every application. Just happened to run out entirely when i wanted it to stop!!
yikes

gsd2000

11,515 posts

189 months

Wednesday 2nd May 2012
quotequote all
how much of a pain is it to swap the main lines that go front to back?

monkfish1

11,638 posts

230 months

Thursday 3rd May 2012
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gsd2000 said:
how much of a pain is it to swap the main lines that go front to back?


Serious pain. If you do it in on piece, its rear subframe off.

gsd2000

11,515 posts

189 months

Thursday 3rd May 2012
quotequote all
monkfish1 said:
Serious pain. If you do it in on piece, its rear subframe off.
Great fun then, think mine are okay for now but I know I will probably have to do them at some point soon

SturdyHSV

10,206 posts

173 months

Thursday 3rd May 2012
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If one wanted to relocate the ABS unit (lets not worry about where just yet), how much of the existing line would need to be replaced?

Are there any useable joins that would allow existing lines to be re-used (say those that run to the back for example...)? Or is it worth just doing it all at once if they're a weak point anyway?

marksx

5,084 posts

196 months

Thursday 3rd May 2012
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monkfish1 said:
Serious pain. If you do it in on piece, its rear subframe off.
Could you run some new lines under the subframe? Obviously they would have to be made to measure.

Dropping the subframe is not something I want to do again!

SturdyHSV

10,206 posts

173 months

Friday 4th May 2012
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Any advice on relocating ABS module as above?

FizzysCar

224 posts

168 months

Monday 28th May 2012
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Wow - I must check mine out to see what condition they are in.

Would copper pipes be any better than steel ones, and can the section mentioned above be partially replaced or does it require a complete (front to back) pipe replacement?

Surprised that a single pipe failure causes total loss of brakes - aren't they dual systems in the Monaro, or is it simply due to loss of fluids?

Another thing to keep an eye on in these cars. :S

Windy Miller

186 posts

224 months

Monday 28th May 2012
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No point just keeping an eye on it.... Pro-activity required! I spray mine with waxoyl as part of the annual waxoyling, and they look as good as new - Well, that is after you scrape the 1/4" of wax off them to see whats underneath!

This includes chasing the pipes with a sprayer made out of flexible tubing, everywhere they disappear behind channels and other obstructions. Finding that they are corroded after all that would be most disappointing!

FizzysCar

224 posts

168 months

Tuesday 29th May 2012
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Just checked under the bonnet and the lines around the ABS unit and down to the rubber mount are nice and clean. My car has only done 21k miles though. Not had a good look at the rubber mount so not sure if it's been trapping moisture there.

The plastic clips keeping the pipes spaced neatly/apart seem to be a bit loose though...

Is there any uprated pipes (more corrode resistant ones) and/or clips available if needs be? Must get some vasoline/wax oil and give it a good going over. smile

Fluffy123

266 posts

157 months

Wednesday 30th May 2012
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Just replaced brake pipes, although there was a little corrosion where the pipes turn under the floor, this could have been cleaned up and waxoyled. The horror was inside the rubber mounting blocks (see pic) it was so thin it just snapped !!!

Now replaced with Kunifer (Cupro-Nickel) which will last for ever. The rears were done in one piece with subframe on, just formed bends in the front section that runs down the bulkhead, leaving the rest straight. Then threaded it throught engine bay, under car and over subframe. Then went along length putting correct bends in.