Silicon sealant and lambda sensors

Silicon sealant and lambda sensors

Author
Discussion

james0

Original Poster:

317 posts

213 months

Tuesday 25th August 2009
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HI
After fitting Megasquirt to my car and ditching the bosch flapply afm from the intake I have modified my airbox so it has a nice round pipe all the way to the throttle body.
I have used silicon sealant on part of the airbox but on reading the Megasquirt site it states that the fumes from the sealant can kill the wideband sensor.
This seems unlikely to me as I doubt there would be much left of the fumes by the time combustion has taken place, any opinions?

Edited by james0 on Tuesday 25th August 16:33

Pumaracing

2,089 posts

214 months

Tuesday 25th August 2009
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Silicone sealant that releases acetic acid as it cures can harm catalytic converters - obviously only if the gas can get to the cat. Some sealants are marked catalyst safe and should be used on parts that can connect with the exhaust system.

However if you don't run the car for 24 hours until the sealant has completely cured there is no issue anyway. The noxious emissions cease once curing is complete.

Personally I think your chances of creating a problem are close to nil unless you actually use non cat friendly sealant on an exhaust manifold joint immediately above the cat.

james0

Original Poster:

317 posts

213 months

Tuesday 25th August 2009
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Thanks for the fast reply, its been left a week now so I think I will chance it then.

bertelli_1

2,280 posts

217 months

Tuesday 25th August 2009
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I fitted some aftermarket manifolds to a Covette a while ago. The kit came with new aluminium gaskets & the instructions stated to use a silicone sealant on the new gaskets! Needless to say I ignored it.

By the way, it isn't the cats that are affected, it buggers up the o2 sensors.

fatjon

2,298 posts

220 months

Wednesday 26th August 2009
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bertelli_1 said:
I fitted some aftermarket manifolds to a Covette a while ago. The kit came with new aluminium gaskets & the instructions stated to use a silicone sealant on the new gaskets! Needless to say I ignored it.

By the way, it isn't the cats that are affected, it buggers up the o2 sensors.
Quite right, nothing to do with the cats or the acetic acid given off during curing. The silicone leeches out continually long after curing is complete and will destroy the lambdas. Remember that incident a couple of years ago when some dodgy petrol detroyed the lambdas on thousands of cars. That was some fitter in the refinery who used silicone sealer on a pipe joint.

Pumaracing

2,089 posts

214 months

Wednesday 26th August 2009
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bertelli_1 said:
I fitted some aftermarket manifolds to a Covette a while ago. The kit came with new aluminium gaskets & the instructions stated to use a silicone sealant on the new gaskets! Needless to say I ignored it.

By the way, it isn't the cats that are affected, it buggers up the o2 sensors.
You're quite right but what it usually says on the product is "catalyst safe" or similar. I've actually got some Loctite 598 sat next to me ready to do an exhaust job and the words on the tube are "suitable for use on catalyst equipped engines".

However it is indeed the O2 sensor that gets fouled not the catalyst itself. Same odds to whoever's engine ceases to run of course if they use the wrong stuff. High temp silicone sealant is definitely the best thing to use on exhaust joints as your instructions told you but it must be cat safe of course and that means a lot more money than basic DIY silicone.

james0

Original Poster:

317 posts

213 months

Thursday 27th August 2009
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So standard silicone sealant on the intake is bad then? Best remove it and sort it out.

Pumaracing

2,089 posts

214 months

Thursday 27th August 2009
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fatjon said:
bertelli_1 said:
I fitted some aftermarket manifolds to a Covette a while ago. The kit came with new aluminium gaskets & the instructions stated to use a silicone sealant on the new gaskets! Needless to say I ignored it.

By the way, it isn't the cats that are affected, it buggers up the o2 sensors.
Quite right, nothing to do with the cats or the acetic acid given off during curing. The silicone leeches out continually long after curing is complete and will destroy the lambdas. Remember that incident a couple of years ago when some dodgy petrol detroyed the lambdas on thousands of cars. That was some fitter in the refinery who used silicone sealer on a pipe joint.
I've not seen any report about that being caused by someone using silicone sealant on a pipe but if you have a link by all means post it. What was actually reported AFAIK is that 4 storage tanks at the Essex Vopak fuel depot containing unleaded fuel were contaminated by an additive containing silicon (not silicone) designed to stop diesel fuel foaming.

spend

12,581 posts

258 months

Thursday 27th August 2009
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Pumaracing said:
High temp silicone sealant is definitely the best thing to use on exhaust joints
I certainly prefer it on manifold flanges as it will take the exact shape of any porting, without spending ages trimming gaskets. The big BUT is however that many people seem to think when it comes to any use of sealant that more is better, and all sealants are the same... then dismiss all sealants as being ineffective / incompatible??

fatjon

2,298 posts

220 months

Thursday 27th August 2009
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Pumaracing said:
fatjon said:
bertelli_1 said:
I fitted some aftermarket manifolds to a Covette a while ago. The kit came with new aluminium gaskets & the instructions stated to use a silicone sealant on the new gaskets! Needless to say I ignored it.

By the way, it isn't the cats that are affected, it buggers up the o2 sensors.
Quite right, nothing to do with the cats or the acetic acid given off during curing. The silicone leeches out continually long after curing is complete and will destroy the lambdas. Remember that incident a couple of years ago when some dodgy petrol detroyed the lambdas on thousands of cars. That was some fitter in the refinery who used silicone sealer on a pipe joint.
I've not seen any report about that being caused by someone using silicone sealant on a pipe but if you have a link by all means post it. What was actually reported AFAIK is that 4 storage tanks at the Essex Vopak fuel depot containing unleaded fuel were contaminated by an additive containing silicon (not silicone) designed to stop diesel fuel foaming.
You may well be correct, I just recall reading it somewhere but at the time there were numerous likely and unlikely explanations floating around.

bertelli_1

2,280 posts

217 months

Thursday 27th August 2009
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james0 said:
So standard silicone sealant on the intake is bad then? Best remove it and sort it out.
I was talking about exhaust manifolds, but yes, its also bad on the intake and even parts of the oil system (cam covers etc.). The oil breather will normally vent back into the intake, through the cylinders and down the exhaust. The risk of damage is very small though as long as you allow the sealant time to cure.

Hondafanat

26 posts

69 months

Friday 12th May 2023
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What's the best way to remove exhaust sealant and silicone/silicon to make it safe for the CAT and the O2 sensors?