what should come out of a diff?

what should come out of a diff?

Author
Discussion

andymadmak

Original Poster:

14,793 posts

275 months

Monday 27th March 2006
quotequote all
I was talking with an engineer friend of mine over the weekend and he was telling me about the oil change he'd just done on the differential of his Jag XJ12 (late 1980s vintage, Limited slip diff). I had always imnagined that diff oil would remain quite clean in operation, given that there are no combustion processes for it to get close to, but my friend said his oil was black when it came out (30k miles since last change) and the diff sump plug (which is magnetic) had a small "xmass tree" of fine metallic (graphite?) powder stuck to it. He sadi there were no lumps of metal, aside from one pice which he described as like a chip off a tooth.
I said it sounded like his LSD was shagged, but he reckons its all normal for clutch pack type LSDs.
Is he correct? And if he is, what does have to come out of your diff sump plug before you should be alarmed??

andy

thong

414 posts

237 months

Monday 27th March 2006
quotequote all
andymadmak said:
I was talking with an engineer friend of mine over the weekend and he was telling me about the oil change he'd just done on the differential of his Jag XJ12 (late 1980s vintage, Limited slip diff). I had always imnagined that diff oil would remain quite clean in operation, given that there are no combustion processes for it to get close to, but my friend said his oil was black when it came out (30k miles since last change) and the diff sump plug (which is magnetic) had a small "xmass tree" of fine metallic (graphite?) powder stuck to it. He sadi there were no lumps of metal, aside from one pice which he described as like a chip off a tooth.
I said it sounded like his LSD was shagged, but he reckons its all normal for clutch pack type LSDs.
Is he correct? And if he is, what does have to come out of your diff sump plug before you should be alarmed??

andy


ive seen this on XJS'S in the past when i use'd to work on them,it's not uncommon,just drive it till the diff gets noisey.

leorest

2,346 posts

244 months

Monday 27th March 2006
quotequote all
It's got to be ferrous to stick to the magnet so it's not graphite.
The "chip off a tooth" sounds..... shall I say less than ideal.
I've yet to do an oil change on my powerlocker and will no doubt be shocked by what I find! I'd say if it doesn't make any rumbling/humming/vibrating noise I'd stick it back in and worry about it another day BUT that's just what I'd do. Maybe someone who has worked on the internals of an LSD will comment soon? I read recently that a silvery metallic sparkle to the drained oil is normal. Don't know if that's true or not tho.

Are you as startled by my lack of knowledge as I am?

Mac user!

547 posts

223 months

Monday 27th March 2006
quotequote all
Have you used a magnet to find out what it is?

Deltafox

3,839 posts

237 months

Monday 27th March 2006
quotequote all
Get an lsd thats not got a clutch pack like a Gleason Torsen.

nighthawk

1,757 posts

249 months

Monday 27th March 2006
quotequote all
All sounds normal to me, as the bearings and gear set wear they give off tiny fragments of ferrous metal, the magnet is just doing it's job of keeping them out of the oil.

The oil has to cope with extreme pressures between the teeth of the gearset, that heats it up and will discolour it after a while.

wedg1e

26,843 posts

270 months

Monday 27th March 2006
quotequote all
Two driveshafts and a propshaft flange come out of mine











He said 'flange'...

GavinPearson

5,715 posts

256 months

Tuesday 28th March 2006
quotequote all
Deltafox said:
Get an lsd thats not got a clutch pack like a Gleason Torsen.


Erm... why? They're useless.

Having sampled all the different diffs out there I'd rate the Torsen only mildly better than an open diff, they don't work on ice either.

GavinPearson

5,715 posts

256 months

Tuesday 28th March 2006
quotequote all
andymadmak said:
I was talking with an engineer friend of mine over the weekend and he was telling me about the oil change he'd just done on the differential of his Jag XJ12 (late 1980s vintage, Limited slip diff). I had always imnagined that diff oil would remain quite clean in operation, given that there are no combustion processes for it to get close to, but my friend said his oil was black when it came out (30k miles since last change) and the diff sump plug (which is magnetic) had a small "xmass tree" of fine metallic (graphite?) powder stuck to it. He sadi there were no lumps of metal, aside from one pice which he described as like a chip off a tooth.
I said it sounded like his LSD was shagged, but he reckons its all normal for clutch pack type LSDs.
Is he correct? And if he is, what does have to come out of your diff sump plug before you should be alarmed??

andy


All diffs will get darkened oil if heated up, and an XJ12 has inboard brakes so it does see some heat.

As far as seeing metallic particles, the ring gear and pinion will shed metal, and you will also get some very small shavings from the plates.

The plates do have a darkened plated surface (I'm pretty sure phosphated to hold oil) and as the oil gets older it will be coloured by the plating.

I don't think there is anything wrong with the diff, my recommendation would be to use a synthetic limited slip diff oil, if you get chatter when turning you can buy a special additive that fixes the chattering without massively affecting effectiveness.

Deltafox

3,839 posts

237 months

Tuesday 28th March 2006
quotequote all
gavin pearson said:
torsen diffs,They're useless


Ill be sure to pass on your criticisms to the pioneers of 4 wheel drive who still use them in their vehicles.

Trooper2

6,676 posts

236 months

Tuesday 28th March 2006
quotequote all
andymadmak said:
I was talking with an engineer friend of mine over the weekend and he was telling me about the oil change he'd just done on the differential of his Jag XJ12 (late 1980s vintage, Limited slip diff). I had always imnagined that diff oil would remain quite clean in operation, given that there are no combustion processes for it to get close to, but my friend said his oil was black when it came out (30k miles since last change) and the diff sump plug (which is magnetic) had a small "xmass tree" of fine metallic (graphite?) powder stuck to it. He sadi there were no lumps of metal, aside from one pice which he described as like a chip off a tooth.
I said it sounded like his LSD was shagged, but he reckons its all normal for clutch pack type LSDs.
Is he correct? And if he is, what does have to come out of your diff sump plug before you should be alarmed??

andy




If a tooth is chipped it will be noisey and will only get worse.

Liszt

4,330 posts

275 months

Tuesday 28th March 2006
quotequote all
Stop being so soft the lot of ya!
Had to swap a diff in a bobtail rangie in a competition at the weekend and the fluid which came out was a mixture of black, green and brown.

Change it regularly and it will clean out all those little fillings which build up. As long as it is just oil in there, should be ok. It gets interesting when you get water in there and then block the breather. The water boils and the steam can't escape. It then lets go in a stupendous fashion!

andymadmak

Original Poster:

14,793 posts

275 months

Tuesday 28th March 2006
quotequote all
Some interesting stuff guys! Many thanks. I spoke to Gary today and he says the car is purring along
with just the faintest of faint drones from the back, so perhaps its Ok after all. Still, I'd hate to be in his shoes if it lets go on the motorway!

Andy

GavinPearson

5,715 posts

256 months

Wednesday 29th March 2006
quotequote all
Deltafox said:
gavin pearson said:
torsen diffs,They're useless


Ill be sure to pass on your criticisms to the pioneers of 4 wheel drive who still use them in their vehicles.


You're welcome. Audi use them because they are cheap, not because they are good. To get things in perspective a Torsen costs about 17 quid over an open diff and a plate diff is about 20.

In the Impreza vs EVO technical war, where performance actually counts, a pressure controlled plate diff is the component of choice. You can get most of the way there with ramps and pawls. Viscous diffs also have merits, as do variants like the BTR Hydratrak, as used in TVRs etc.

Having driven all of them I'd use an ecu controlled pressure plate system if my budget wasn't limited, but in a vehicle programme where the drivers will settle for acceptable I can understand Audi's choice of Torsen. At least it is better for the enthusiast than the FWD based Haldex system.

catso

14,837 posts

272 months

Tuesday 4th April 2006
quotequote all
andymadmak said:
what does have to come out of your diff sump plug before you should be alarmed??



Sawdust.......

>> Edited by catso on Tuesday 4th April 12:29

JR

12,724 posts

263 months

Tuesday 4th April 2006
quotequote all
catso said:
andymadmak said:
what does have to come out of your diff sump plug before you should be alarmed??

Sawdust.......

JR

12,724 posts

263 months

Tuesday 4th April 2006
quotequote all
catso said:
andymadmak said:
what does have to come out of your diff sump plug before you should be alarmed??

Sawdust.......

JR

12,724 posts

263 months

Tuesday 4th April 2006
quotequote all
catso said:
andymadmak said:
what does have to come out of your diff sump plug before you should be alarmed??

Sawdust.......