Gear box CRUNCH

Author
Discussion

PH.sausages

Original Poster:

64 posts

103 months

Thursday 26th January 2023
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Hi all,

My car has recently developed a crunching sound when shifting from 2nd-4th, 5th-4th & 6th-4th.

I'm guessing the 4th gear syncro is very worn.

Car is borderline shed territory, cam belt also well over due and will be looking to change car in the next year or 2 anyway.

I do about 200 miles a week.

What are the chances of getting another 1k, 5k, 10k miles before 4th goes completely?

Car has just about enough torque to be drivable without using 4th. Is this a good idea or over kill?

2 sMoKiN bArReLs

30,609 posts

242 months

Thursday 26th January 2023
quotequote all
Have you tried double declutching? Might extend the life. (And maybe avoid 2nd to 4th hehe)

BananaFama

4,613 posts

86 months

Thursday 26th January 2023
quotequote all
2 sMoKiN bArReLs said:
Have you tried double declutching? Might extend the life. (And maybe avoid 2nd to 4th hehe)
2nd to 4th is not over straining anything but 4th to 2nd might best be avoided .....smile

PH.sausages

Original Poster:

64 posts

103 months

Thursday 26th January 2023
quotequote all
Thanks, will give double de-clutching a go. Must get out the habit of short shifting 2nd-4th too!

2 sMoKiN bArReLs

30,609 posts

242 months

Thursday 26th January 2023
quotequote all
BananaFama said:
2 sMoKiN bArReLs said:
Have you tried double declutching? Might extend the life. (And maybe avoid 2nd to 4th hehe)
2nd to 4th is not over straining anything but 4th to 2nd might best be avoided .....smile
My other half's favourite shift is 4th to 6th. When she was driving my 5 speed TVR I had to watch her like a hawk, 4th to reverse is also best avoided hehe

Panamax

5,102 posts

41 months

Thursday 26th January 2023
quotequote all
PH.sausages said:
I'm guessing the 4th gear syncro is very worn.
Not impossible but pretty unusual.

Worn synchros most usually occur on 2nd or 3rd gear. Essentially a combination of torque and boy racer driving.

Some drivers think it's "sporty" to wrench the gear stick through fast gear-changes. That leads to accelerated synchro wear, especially if a "short shift kit" has been fitted.

gazza285

10,189 posts

215 months

Thursday 26th January 2023
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Panamax said:
Not impossible but pretty unusual.

Worn synchros most usually occur on 2nd or 3rd gear. Essentially a combination of torque and boy racer driving.

Some drivers think it's "sporty" to wrench the gear stick through fast gear-changes. That leads to accelerated synchro wear, especially if a "short shift kit" has been fitted.
My missus ruined the gearbox in our V70 D5, she is seemingly unable to change gear slowly, even when pottering round town the gear stick is yanked between gears. Bought her an automatic.

GreenV8S

30,486 posts

291 months

Friday 27th January 2023
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3rd to 4th is OK then?

Just make sure you block shift from 5th to 3rd on the way down and take your time shifting into 4th and it'll probably be fine for years.

PH.sausages

Original Poster:

64 posts

103 months

Friday 27th January 2023
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Yeah 3rd-4th is fine, which makes me think rpm could be a factor.

Ryan_T

233 posts

112 months

Friday 27th January 2023
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Maybe try some molyslip additive which may improve things / buy you a bit more time.

Holts GM6RA 65ml Molyslip Gearbox Protection https://amzn.eu/d/gNOrToi

Otherwise yeah rev match / double decluch or just block shift and miss it all together.

Edited by Ryan_T on Friday 27th January 08:20

PositronicRay

27,534 posts

190 months

Friday 27th January 2023
quotequote all
Ryan_T said:
Maybe try some molyslip additive which may improve things / buy you a bit more time.

Holts GM6RA 65ml Molyslip Gearbox Protection https://amzn.eu/d/gNOrToi

Otherwise yeah rev match / double decluch or just block shift and miss it all together.

Edited by Ryan_T on Friday 27th January 08:20
I've fixed gearbox problems with oil before. The last on was running on a dribble of sludge.

GreenV8S

30,486 posts

291 months

Friday 27th January 2023
quotequote all
PH.sausages said:
Yeah 3rd-4th is fine, which makes me think rpm could be a factor.
Upshifts need the layshaft to slow down, so friction works in your favour. 3rd -> 4th is the least rpm change of any upshift to 4th, so that's the easiest one.


Peanut Gallery

2,523 posts

117 months

Friday 27th January 2023
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Family used to have a Citreon GS Club, and the synchro on 2nd and 3rd got worn when the car was about 30 or 40k km. - When I started driving it at 100k km, it was just the same, but you needed to take it slow (ish) going up the gears, and double de-clutching coming down.

After a while I could just drive it without the clutch, but the synchro never changed.

I found out later that the dealership heard the car was towing a large trailer, so changed the oil for a thicker oil - that caused the synchro to run dry. Going back to the oem oil helped, but the damage was already done - I would say change the oil for new, and not go overly thick!

stevieturbo

17,535 posts

254 months

Friday 27th January 2023
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What car ? what box ?

Obvious thing is to try new, good and correct oil.

Assuming of course clutch etc is working as normal and any gear linkage/cables are good.

PH.sausages

Original Poster:

64 posts

103 months

Friday 27th January 2023
quotequote all
stevieturbo said:
What car ? what box ?

Obvious thing is to try new, good and correct oil.

Assuming of course clutch etc is working as normal and any gear linkage/cables are good.
MK3 Renaultsport Clio 200, 6 speed manual.

I've heard lots of other owners having similar issues, I suppose mine has done well to do 100k miles before it's started playing up.

StescoG66

2,212 posts

150 months

Friday 27th January 2023
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Oil change and some Slick 50 or Molyslip. I didn’t have a crunch but an obstructive gearchange. Both helped immensely.

anonymous-user

61 months

Friday 27th January 2023
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stevieturbo said:
Assuming of course clutch etc is working as normal and any gear linkage/cables are good.
This is what I'd be looking at first.

Rocket 88

67 posts

207 months

Saturday 28th January 2023
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I would check out the clutch fluid in the slave cylinder. I once had a TVR that I thought needed a new clutch as it crunched in most gears. First thing I did was to drain the slave cylinder and the fluid in there was like brown windsor soup. Pumped some fresh fluid through and hey presto, it was like I had just fitted a new clutch. I can't understand why it isn't on a service schedule as it only takes a few minutes to do. There must be millions of cars on the road with knackered clutch fluid in the slave cylinder.

Dynion Araf Uchaf

4,684 posts

230 months

Saturday 28th January 2023
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PH.sausages said:
MK3 Renaultsport Clio 200, 6 speed manual.

I've heard lots of other owners having similar issues, I suppose mine has done well to do 100k miles before it's started playing up.
aren't those cable operated?May need replacing, but also change gearbox oil, bleed slave/hydraulic fluid. That should see a marked improvement.

stevieturbo

17,535 posts

254 months

Saturday 28th January 2023
quotequote all
StescoG66 said:
Oil change and some Slick 50 or Molyslip. I didn’t have a crunch but an obstructive gearchange. Both helped immensely.
Any products that might reduce friction, are the last thing you would want.

In fact, an LSD type additive/friction modifier might even be worth a try, which increases friction.

But a good oil first.