k-Series – Engine Idle problems

k-Series – Engine Idle problems

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Discussion

BCER

Original Poster:

51 posts

262 months

Thursday 9th June 2005
quotequote all
Help! I have for several months had a problem with a 1.6 1999’ T Rover 216 K-series engine, (currently residing in a GTM Libra kit car).

The engine will occasionally idle normally and then raise the idle to 1,500 rpm. After acceleration or high speeds it will hold the rpm at 3 – 2000rpm. Sometime a blip on the accelerator will fix but not always, all these symptoms can be recreated with the throttle cable disconnected!

So far I have change the following, each time usually gives a slight improvement but after a bit it all goes wrong again.

- plugs & leads including king lead
- IACV x 2
- TPS (has alloy TB)
- ECU
- Two garages have checked for leaks on the inlet manifold and none have been found.

The MOT is due in a few weeks and I can not rely on it to idle, so it will have problems passing!

Thank you for any help, have been trying to solve this since November!!!

Annodomini2

6,899 posts

256 months

Thursday 9th June 2005
quotequote all
Fault code read out?

Sounds electrical.

>> Edited by Annodomini2 on Thursday 9th June 19:07

BCER

Original Poster:

51 posts

262 months

Thursday 9th June 2005
quotequote all
On diagnostics there are no fault codes generated, even when the revs rise…..

Possibly electrical, just need to find it! Could be a bad connection or something like that but just need to track it down, what ever it is it causes the revs to rise.

Cheers

Arno

349 posts

283 months

Friday 10th June 2005
quotequote all
BCER said:
The engine will occasionally idle normally and then raise the idle to 1,500 rpm. After acceleration or high speeds it will hold the rpm at 3 – 2000rpm. Sometime a blip on the accelerator will fix but not always, all these symptoms can be recreated with the throttle cable disconnected!


Original plastic throttle body housing? These are known to distort and stick, causing strange high idle.

Replace with a 48mm aluminium throttle body from a recent engine and that should fix it.

52mm trophy throttle body is probably not very useful on a 1.6

Bye, Arno.

BCER

Original Poster:

51 posts

262 months

Friday 10th June 2005
quotequote all
Got a 52mm alloy TB on there, makes a nice sound at least  The Butterfly works fine on this, have replaced the TPS as first one developed a flat spot.

Annodomini2

6,899 posts

256 months

Friday 10th June 2005
quotequote all
Only time i've heard those symptoms was on my 1.8vvc 200, but that was a duff vvc actuator.

Have you checked and cleaned all the electrical connectors on the engine?

BCER

Original Poster:

51 posts

262 months

Friday 10th June 2005
quotequote all
Ergh, will have to be totally honest here, no. Have looked at the obvious ones and sprayed them with copious quantities of WD40. I did find a new one today and spray that, the drive home will tell if that has helped. Shall put it on the list of things to do, try though.

Did’t go the VVC route as the old HGF issue seemed too much of an issue but the 1.6 has a much better reputation and is a good square engine, often sounds a bit like a flat four, someone once commented that it sounded like a highly tuned Beetle! Not sure I like that analogy though!! : )


>> Edited by BCER on Friday 10th June 16:13

BCER

Original Poster:

51 posts

262 months

Friday 17th June 2005
quotequote all
Right a bit of an update and question in one!

Over the last week I have change the following:
- IACV housing for a new one with a tighter fit.
- The Brown sensor, Engine Coolant Temperature (ECT) sensor.
- The Green sensor, Intake air Temperature (IAT) sensor.

This has given the following results,
- It will now hold an idle of 1000 to 800 dependant on if it is warm or not, and will not climb.
- Most of the time the revs will drop off.
- It does still occasionally hold the revs at 3k, 2k and sometimes 1.5k rpm. This seems to only happen when coming off a held power.

So this leaves just one more bit to solve! The next suggested sensor to replace by Martin of Reylands is the Lambda, (Heat Oxygen Sensor) or the Crankshaft Position Sensor, (CKP). So can anyone imagine these two causing the above symptoms?

I am nearly there I think, and it looks like it is basically a combination of multiple sensor failures, but they are not totally failing!

Cheers

sumplug

62 posts

231 months

Friday 17th June 2005
quotequote all
i think you have just about covered it.but why did the two garages not find the problem[s].a diagnostic would have shown up problem[s] done correctly.

mgf300

5 posts

221 months

Saturday 15th April 2006
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HI/ MAY NOT HELP BUT MINE WAS DOING THAT BUT THEN JUST DIDNT AFTER A WHILE I READ ITS THE ENGINE COOLANT SENSORE BUT YOUVE REPLACED THAT BUT I WAS WORKN OM MY CAR THE OHTER DAY AND IF I NOTICBLE MOVE THE TPS CONNECTER IT STARTS TO IDLE HIGH.

Mr2Mike

20,143 posts

260 months

Sunday 16th April 2006
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Make sure the hard plastic vacuum pipe that connects the inlet manifold to the ECU is not full of oil, this seems to be quite a common fault.

Zad

12,748 posts

241 months

Monday 17th April 2006
quotequote all
Wow, that thread had been dormant for 10 months, impressive! It's possibly a good idea to check the posting date when replying to messages a long way down the database

BCER

Original Poster:

51 posts

262 months

Tuesday 18th April 2006
quotequote all
Thanks for the replies peeps. The solution in the end was a right git! Turned out to be bad wires just before the Stepper motor just as it entered the plug. Cutting back the wires and re-seating the connectors put it all back to normal 

Cheers

Bron