Volvo V40 Flywheel/Clutch

Volvo V40 Flywheel/Clutch

Author
Discussion

antonyj

Original Poster:

5,254 posts

288 months

Monday 28th March 2005
quotequote all
My father has a V40, which has a noisy clutch, it screeches when taking up drive.
So we have just stripped out the box to find the release bearing is fine, so is the pressure plate and also the friction plate.
What we have seen one the flywheel has us both scratching our heads.
The pressure plate doesnt bolt to the flywheel as such, there is another unit which fits via some sort of bearing in the centre to the flywheel.
We are guessing that this is some sort of "cush drive", due to there being no springs in the friction plate that we took out.
Any pointers would be helpful?
What is this on the flywheel and what is its design purpose.????

stevieturbo

17,535 posts

254 months

Monday 28th March 2005
quotequote all
Sounds like it might have a dual mass flywheel.

As you say, it is pretty much to make for smoother changes, less shock loadings on the gearbox, and better crankshaft damping.
A lot of trucks use them, and now some passenger cars.
First I ever seen was a Twin turbo Supra....it was weird seeing a flywheel with moving parts !!!

Cant answer your question regarding the noise though.


www.sachs-boge.co.uk/direkt.php?link=owx_8_29811_2_6_0_f7d90754723aa8.html


>> Edited by stevieturbo on Monday 28th March 18:34

DeltaFox

3,839 posts

239 months

Monday 28th March 2005
quotequote all
Dual mass flywheel. Cant be repaired HAS to be replaced. You can get an exchange one from a Volvo main dealer.
Ive changed quite a few of these and theyre pretty easy to do.
Took me exactly 4 hours from start to finish on V40 the once.

antonyj

Original Poster:

5,254 posts

288 months

Monday 28th March 2005
quotequote all
Any idea of price?
Would it make noises when buggered?

GavinPearson

5,715 posts

258 months

Tuesday 29th March 2005
quotequote all
The DMF could make that sort of noise as it winds up the torsion springs.

But it is more likely to be a degradation in the clutch linings that cause them to squeal as the clutch is taking up drive.

If the clutch cover is self adjusting then when you fit a new plate you will need a new cover. They are not adjustable.

When you go to fit the gearbox, apply grease to the input shaft THEN WIPE IT OFF WITH A KITCHEN TOWEL. It must be sticky to the touch but not smeared in grease. Some people are too liberal with grease and can cause it to fail very quickly. Then you need a new cover too.

I would also replace the clutch hydraulics when you do the job.

thong

414 posts

239 months

Tuesday 29th March 2005
quotequote all
It is a dual mass the same as audi tt's have except they last longer on volvo's.

>> Edited by thong on Tuesday 29th March 20:29

antonyj

Original Poster:

5,254 posts

288 months

Tuesday 29th March 2005
quotequote all
OK , its done.
Not avaialable aftermarket and not available (for this modle certainly) as a recon.

£412 plus the dreaded from Volvo.

Hmmmpf, 'Kin cars.

GavinPearson

5,715 posts

258 months

Wednesday 30th March 2005
quotequote all
Is that 412 for the DMF alone, or does it include the clutch, labour etc?

antonyj

Original Poster:

5,254 posts

288 months

Wednesday 30th March 2005
quotequote all
The DMF alone.

thesilverfox

119 posts

239 months

Thursday 31st March 2005
quotequote all
Hi
If the clutch makes a noise just as the drive is taken up, the chances is it`s the spigit bearing in the center of the flywheel,

antonyj

Original Poster:

5,254 posts

288 months

Thursday 31st March 2005
quotequote all
Err no not in this case , this aint no ordinairy set up.