My 205 GTi6

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Discussion

DiscoStu

Original Poster:

205 posts

218 months

Monday 23rd November 2009
quotequote all
Here are a few pics of my 205 GTi. I have fitted the vehicle with a 2.0 16v engine taken from a 306 gti6 and it is now used for trackdays (although with the weather being so poor i doubt it will see anymore use this year).

Anyway enough talking here are some pics:-





The front suspension set-up consists of Gaz Gold coilovers (adjustabe height, bound & rebound) 300lb 8" springs, 309 GTi ARB, lower arms & driveshafts, polybushes throughout. 306 Gti6 Hubs, calipers and discs, Ferodo DS3000 pads, braided brake lines throughout the car.



Also i have eccentric top mounts to adjust castor and camber, I also drilled the strut top and strut brace to allow a 5 bolt fitting:



Interior shots shwoing cut away dashboard, cabling, cut off switch, brake pipes:







Lightened doors (angle grinder lol):



Polycarb windows (front, back & rear screen) with sliders:







Sparco seats and Sabelt 4 point harnesses:



The engine. I stripped this and rebuilt it to standard spec, so no modifications as of yet, maybe 170bhp+ i hope. Also fitted is a 5 speed 1.6GTi gearbox with a quife lsd, rose jointed gear linkages, solid engine mounts, mocal oil cooler, and probably more i'v forgotten.



Front bumper modified to increase airflow as i have dropped the radiator down a few inches to position the oil cooler. I'v also fitted twin fans and modified the fan shroud:





The brackets i used on the lower front panel to drop the rad:



Fuel filter from 306 GTi6 fitted in to O/S inner wing:



Fibre glass bonnet, its a bit flimsy hence the pin at the front:



Fibre glass battery box fitted behind passenger seat:



My spare set of wheels fitted with my wets:



And here is a vid of its first time on track:

http://www.youtube.com/watch?v=HY59XnczGmA

Thanks for looking. All comments, criticsisms and questions welcome.

Edited by DiscoStu on Monday 23 November 16:24

Frazzly

45 posts

179 months

Monday 23rd November 2009
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Awesome machine...

Very impressive

y2blade

56,202 posts

221 months

Monday 23rd November 2009
quotequote all
that looks a lot of fun

FLD_WILLIS

182 posts

182 months

Monday 23rd November 2009
quotequote all
Bet it shifts with the 1.6 GTi box on there!!! smile

French Carnut

87 posts

183 months

Monday 23rd November 2009
quotequote all
That looks very well done smile

AlexVTR

286 posts

180 months

Monday 23rd November 2009
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Awesome ! Loving the polycarb windows biggrin

Ponk

1,380 posts

198 months

Monday 23rd November 2009
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Nice work dude, it looks fantastic!

ecain63

10,589 posts

181 months

Tuesday 24th November 2009
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Snap!!

240bhp GTi-6 engine, 1.6 Diesel box (to take torque) quaiffe, and 4 pot brakes.

White GTi6 205






And my Red GTi-6 205




Good effort mate. Did you do the conversion yourself? It took me 6 months to master the wiring conversion from the GTi to GTi-6. Second time around was a doddle.

MrChips

3,267 posts

216 months

Tuesday 24th November 2009
quotequote all
ecain63 said:
Snap!!
White GTi6 205
No, this is snapsmile


Good effort DiscoStu, did you do all the conversion work yourself? Can i ask how much difference you found with the 309 wishbones? Do they give you enough neg camber?

I'm a big fan of Cherry Red so long as it's not faded, although for some odd reason Laser Green is by far and away my favourite 205 colour. (not sure why I bought a white one then!)


ecain63

10,589 posts

181 months

Wednesday 25th November 2009
quotequote all
MrChips said:
ecain63 said:
Snap!!
White GTi6 205
No, this is snapsmile


Good effort DiscoStu, did you do all the conversion work yourself? Can i ask how much difference you found with the 309 wishbones? Do they give you enough neg camber?

I'm a big fan of Cherry Red so long as it's not faded, although for some odd reason Laser Green is by far and away my favourite 205 colour. (not sure why I bought a white one then!)
Quality. Thats a proper 'Snap!!'.
My Red one was BMW red, managed to avoid fading too.

DiscoStu

Original Poster:

205 posts

218 months

Wednesday 25th November 2009
quotequote all
Thanks for all the positive comments guys smile

ecain - that looks great. Can i ask what modifications have been done to achieve the 240bhp? From what i'v read i was led to believe 220bhp was pretty much the most available on the stabdard inlet (which you still appear to be using in your pics). I'm not questionning your claim, but genuinly interested to know how you have achieved this as i will be looking to build another engine soon to replace the current standard spec. My previous 205 was 231bhp (in my avatar over there <<<<) but that was a 2.0 turbo and i found it difficult to use on track as it was just too much torque to put through the front wheels. How does yours drive?

Mr. Chips - That looks awfully similar lol. As for the 309 bottom arms, i never drove the car with the standard arms so i cant give an honest comparison. All my previous 205's have run standard setup, but i'v never had such fancy suspension or an lsd before so it would be unfair to compare. As far as camber goes, with the eccentric top mounts i would say a fair amount of negative camber is possible with the arms.

ecain63

10,589 posts

181 months

Wednesday 25th November 2009
quotequote all
The mods were:

Ported, polished and rebored inlet(enlarged internal chambers). Cost a fortune to do it but the results were good. The standard inlet is better than TB's. Custom cams from a 306 BTCC car, massive head work inc lighwieght pistons and rods. Crank ground and reprofiled. Ceramic flywheel (uber expensive), Viper induction, custom internally polished 4-2-1 manifold, no cat and OMP straight through exhaust. To get over the loss of back pressure form having no cats or silencer we had to adapt and manufacture spring loaded valves for the manifold.

Oh, and we were using cosworth grey injectors to supply the extra juice.

As for the driving experience. I sold it a year after building it, but it was great fun and very reliable. Traction was fine with the quaiffe and power was progressive. I even drove it from plymouth to bournemouth at weekends so was my commuter too. The only down side to it was the noise in the cabin, i had to use ear defenders. And the heat from the engine made it uncomfortable in the summer. The guy who bought it from me wrapped it at Knockhill, writing it off after only 4 laps - on his first drive too. Thats £2k a lap. Ouch!!

Eddie

DiscoStu

Original Poster:

205 posts

218 months

Monday 31st May 2010
quotequote all
Its been a long long time since i last updated this thread.

The car has gradually been coming together and growing in spec as time has gone on. I decided I would get it road legal and use it as a weekend toy over the summer (plus it means I dont have to trailor it to the track) Today i took it out for a drive seeing as the sun was out, and snapped these pics along the way.

I hope you like, all comments welcome:-
























Stu

Edited by DiscoStu on Monday 31st May 23:59

Mr.Jimbo

2,083 posts

189 months

Tuesday 1st June 2010
quotequote all
All these 205's look fantastic! Can't wait to get back out in our Challenge 205 rally car smile

supersingle

3,205 posts

225 months

Tuesday 1st June 2010
quotequote all
Lovely car.

Good to see you haven't gone too low.

What arb and torsion bars are you running at the rear?

DiscoStu

Original Poster:

205 posts

218 months

Tuesday 1st June 2010
quotequote all
Thanks smile

The front ride height is still under constant tweaking, along with the bound/rebound, cambor and castor. I'm still trying to find a setting that works well for me. The rear beam is a standard item that underwent a complete overhaul (new bearings, beam inserts, machined beam tube, etc) I may be looking to upgrade the torsions bars and ARB sometime in the future, but for now i'm happy with it.

Hopefully I will get a new fuel system sorted this month, but we'll se how tight money is as I have a few track days booked smile

BazT

319 posts

195 months

Tuesday 1st June 2010
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Excellent Stu, love it!

Not seen you about for a while, thought you had a project thread on Drivers?

DiscoStu

Original Poster:

205 posts

218 months

Tuesday 1st June 2010
quotequote all
Thnaks Baz smile

No i never started a thread on 205drivers for this one. Maybe i'l post these pics up on there tho

carmonk

7,910 posts

193 months

Tuesday 1st June 2010
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Looks great, although for me the red wheels are little OTT, I'd tend to go for black. I bet it goes some too smile Reminds me of my old Nova red top - made my 182 seem like a snail but wasn't great round corners...

DiscoStu

Original Poster:

205 posts

218 months

Friday 25th June 2010
quotequote all
They're not red their luminous orange tongue out lol

I thought they look quite funky, not really to interested in being subtle as its a track car. Talking of which I took the car to Castle Combe this month for Classic & Retro sports car day where it performed very well.

I'm still getting used to it at the moment and tweaking the suspension and seating position. Anyhow, here are a few pics:





And a vid (2 parts). Unfortunatly they're not particularly interesting as my friend decided to film me... and pretty much nothing else lol

Part1 - http://www.youtube.com/watch?v=LHhZP90tctc

Part2 - http://www.youtube.com/watch?v=So2UYPr3WUo