1990 Golf Gti - boosted daily driver

1990 Golf Gti - boosted daily driver

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bertelli_1

Original Poster:

2,267 posts

216 months

Sunday 13th September 2009
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I thought it was time I shared my wheels. I bought a very tidy Mk2 Golf a couple of years ago with the intention of fitting a 20 valve turbo engine from the recent vw/audi group.
The car:

The engine:

The initial work was carried out in 2007 & finished a week before a 500 mile round trip to Cumbria. The intention was always to build a car for go, not show (as anyone who's looked under the bonnet can testify!). This is a list of the mods so far:
1.8t AGU engine
K03 sport turbo
Megasquirt ECU
Custom intake, intercooler & exhaust install
Koni suspension
15" steel wheels
280mm brakes
Hydraulic clutch operation
Apexi boost controller



The project hasn't followed any current style or trend, it is an interpretation of my ideal daily budget transport. Hence the 5 doors (anyone with kids will understand), the sensible suspension height, high profile tyres (to improve gearing) etc. It has been utterly reliable, the only breakdown being a leaking clutch cylinder, in last years snow it managed the commute even when 4x4's were getting stuck. The most recent addition has been the Apexi which is fab, boost comes in stronger & holds all the way to the red line. Another visit to the dyno is imminent but I reckon current power is around 230bhp - double what it had originally! The car weighs a little over a ton, I'll let you do the maths but lets just say it 'punches above its weight'. There's a load more info on my website (google conrod). Hope you like it!

pulsar_scott

40 posts

210 months

Sunday 13th September 2009
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Awesome sleeper mate, and a 5 door too. Bet you get some funny looks smile

Stallion Pants

6,524 posts

200 months

Sunday 13th September 2009
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pulsar_scott said:
Awesome sleeper mate, and a 5 door too. Bet you get some funny looks smile
+1 yes

Great performance and practical at the same time cool

Top effort OP and great Mod choice thumbup

GingerWizard

4,721 posts

204 months

Sunday 13th September 2009
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I love it! I think these older more classic looking Golfs are very smart in standard form, and cope with minor detailing modifications very well. I used to clean one of these for a old bloke that was recently widowed and i was always hugely impressed what a shampoo, wax, and 'back to black' would do for the old girl. Its one of those cars, when clean, looked super fresh and bold in a eighties/nineties style. Your engine mods are spot on too, no doubt you can shame some seriously expensive metal, but thats not the whole point is it? It looks like a cracking every day drive that can give MLM's and tail gaters a bit of a slap if provoked.

A handsome motor sir! A proper friend/pal of a car you have there, one that no doubt you have a extensive knowledge of each other and properly fast and effective when required.


How much has this motor set you back to date? I really considering replacing the second car with something like this after seeing yours. What was the build cost for the engine, I don't need specfics, just to the nearest 500 notes for the engine and car..

oh and shameful as it is to ask, whats the mpg return.....?

robcouzens

50 posts

181 months

Monday 14th September 2009
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my friend has one very similar to this and his gets 20ish mpg in town and 30ish mpg at 70mph. And he isnt a gentle driver.

nice car btw!

PaulG40

2,381 posts

231 months

Monday 14th September 2009
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Brilliant Sleeper! Practicality for the family and the thrills for you when you need them the most! Best of both worlds!

Ginger_Wizard http://www.clubgti.com/forum/forumdisplay.php?f=13... see here on clubgti for 1.8T engine in a mk2 golf etc

Edited by PaulG40 on Monday 14th September 11:56

bertelli_1

Original Poster:

2,267 posts

216 months

Monday 14th September 2009
quotequote all
Thanks for all the positive comments!

GingerWizard said:
How much has this motor set you back to date? I really considering replacing the second car with something like this after seeing yours. What was the build cost for the engine, I don't need specfics, just to the nearest 500 notes for the engine and car..

oh and shameful as it is to ask, whats the mpg return.....?
I'd have to guess the cost, it has been built on a budget but at funds have allowed it's been upgraded. The initial cost was around £1k for the engine/box plus another £500ish for wiring, plumbing, mounts etc. I already had the ECU from a previous project (£300). Plus around 100 hours of my time for fitting, mapping etc. Since then I've swapped the 'box (250), turbo (250), converted the clutch to hydraulic (100), boost controller (250) etc etc, the list goes on!
The MPG is reasonable. According to the on board computer I get over 30 on a run and low 20's around town. The computer uses the vacuum signal to work out MPG & I don't think it understands positive pressure (boost), however under full boost it reads 3MPG which is probably about right!

bertelli_1

Original Poster:

2,267 posts

216 months

Monday 14th September 2009
quotequote all
PaulG40 said:
Ginger_Wizard http://www.clubgti.com/forum/forumdisplay.php?f=13... see here on clubgti for 1.8T engine in a mk2 golf etc
Or you could just check my website (conrod co uk)......

Edited by bertelli_1 on Monday 14th September 18:46

Flying Toilet

3,621 posts

217 months

Tuesday 15th September 2009
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I love this car. Have admired it a few times. If it's the one in TMA that is?

Silver940

3,961 posts

233 months

Tuesday 15th September 2009
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cool

phat_phil1987

58 posts

191 months

Tuesday 15th September 2009
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this car is lovely. i'm a fello golf owner (mk3) and am quite interested in this conversion as it car offer similiar power to a vr6 but it ways much less

bertelli_1

Original Poster:

2,267 posts

216 months

Friday 18th September 2009
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Flying Toilet said:
I love this car. Have admired it a few times. If it's the one in TMA that is?
Took me ages to work out what TMA meant! Yes, thats the one. You get around Milton Keynes don't you?!

Here's another pic with the single lamp grille, I had to remove the inner lamps as they interfered with the IC. Fog lamp holes are due to become brake cooling ducts.



Edited by bertelli_1 on Friday 18th September 23:10

bertelli_1

Original Poster:

2,267 posts

216 months

Sunday 11th October 2009
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The 'conrod car' is now booked on its first trackday, Bedford 31st October. I'm hoping to embarrass some expensive machinery (rather than embarrassing myself!). If you are going, see you there.

Flying Toilet

3,621 posts

217 months

Monday 12th October 2009
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bertelli_1 said:
Flying Toilet said:
I love this car. Have admired it a few times. If it's the one in TMA that is?
Took me ages to work out what TMA meant! Yes, thats the one. You get around Milton Keynes don't you?!
I know somebody on TMA thats all. Sorry didnt want to name the actual estate for your own security. Great job on the car, looks awesome!

80quattro

1,735 posts

201 months

Thursday 5th November 2009
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TMA next to GH
SS born and bred, SC educated, me
I know the area well...

Dr G

15,365 posts

248 months

Friday 6th November 2009
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I like that, good work smile

FLD_WILLIS

182 posts

182 months

Friday 6th November 2009
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Good work, I like how you've gone your own way with it and kept the standard-ish look.

Flying Toilet

3,621 posts

217 months

Friday 6th November 2009
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80quattro said:
TMA next to GH
SS born and bred, SC educated, me
I know the area well...
I am also a product of SC, followed by MKC.

donz29

372 posts

211 months

Friday 6th November 2009
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Just got the TMA thing too - my other half lives in GL near NPP!

donz29

372 posts

211 months

Friday 6th November 2009
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Meant to say - love the Golf, great sleeper!