arghh - Pug 205 GTi brake failure....

arghh - Pug 205 GTi brake failure....

Author
Discussion

j05ha

Original Poster:

17 posts

253 months

Thursday 13th November 2003
quotequote all
Hi all,

Had a 'moment' this morning, lost all pressure in the brakes on my 1.9. Fortunately managed to coast to a stop. Anyone experienced this and if so, what r the likely causes?

I'd had a bit of a blat just before hand so they'll have been quite hot, have I knackered the fluid? Any thoughts and pointers greatly appreciated!

j

smifffy

1,997 posts

272 months

Thursday 13th November 2003
quotequote all
What are/were the symptoms?

Did your pedal drop to the floor?

Did it go "spongy"?

Did your brakes simply not stop you when you pressed the pedal?

Did your brakes return to working after a while?

Have you checked your brake fluid since?

Answer a few of these and we'll have a better idea

j05ha

Original Poster:

17 posts

253 months

Thursday 13th November 2003
quotequote all
Sorry - should have been more specific.

I noticed the pedal felt spongy when just covering the brakes in moving traffic (30-40ish) then soon after I needed to come to acomplete stop to turn off, the pedal had some resistance but went completely to the floor, only applying a small amount of force. It would build up pressure if I pumped it but only briefly. I can't see any leaks and the fluid level's good but the master cylinder looks decidedly 'second hand'.

j05ha

Original Poster:

17 posts

253 months

Thursday 13th November 2003
quotequote all
oops, hit the submit button.

I'm just going to see if they're any better now they've had chance to cool down, cheers for any help.

j.

j05ha

Original Poster:

17 posts

253 months

Thursday 13th November 2003
quotequote all
Nope, the pedal's still going to floor, very little resistance. The fluid, if anything, looks over filled (I'm sure I ckecked it when I serviced it a few months ago) and looks frothy (I'm in my suit so I can't get the cap off until this evening).

Is it possible to overheat brake fluid, and if so, what happens?

smifffy

1,997 posts

272 months

Thursday 13th November 2003
quotequote all
Yep - It's very possible to overheat brake fluid!

This is just a working theory but here goes. You said you were "pressing on" earlier the thread. You may well have overheated your brake pads & discs at this point which became screamingly hot.

You then immediately entered some traffic and had to sit for periods with your brakes on. The heat from your pads & discs then went straight into your brake fluid which boiled.

The boiling brake fluid intrduced air into the brake system (hence being frothy) and air means that the brake pedal will simply compress the air in the brake system and go to the floor rather than forcing the non-compressing fluid to act on the caliper. This is a common problem on track days.

So, you'll need to drain your brake fluid and replace.

Either that, or something else

egomeister

6,837 posts

269 months

Friday 14th November 2003
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Check the line that runs front to back beneath the car. Its a bit pain to replace (normally requiring the fuel tank to be removed, but can be done without). I know of someone who has had theirs fail before.

cudly_gangsta

8 posts

251 months

Saturday 15th November 2003
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i would say that genarally 1.9 gti brakes are pretty crap as is.smiffy's explanation although i have heard of it on other cars i havent seen it on pugs before,
probably the master cylinder,that is quite common.
i would probably bleed the brakes and change all of the fluid if smiffy is right then it would be advisable.and will do your car more good than harm and that way you will find out wether the master cylinder has gone.
you tend to get brake fade after about 20 mins of hadcore driving in 1.9's
if you want to improve the braking you should upgrade them to gti-6 as they go straight on(calipers,discs,pads)(i think).
the rears are normaly good for braking but the arms which activate the handbrake sometimes fooks up i wouldnt worry about changing them unless they have gone wrong

j05ha

Original Poster:

17 posts

253 months

Monday 17th November 2003
quotequote all
Yep - master cylinder it was, thanks for all your help!!

btw - the garage says 'oh, that'll be 100quid to fit a second hand one'

I said 'erm, yeah cheers but I'll source a new one if it's all the same with you, how much for just the fitting?'

oh, he says, just 50 then.

50quid for a SECOND HAND master cylinder!! my money was on it being my old one back after a quick scrub up with a wire brush and a new seal.

I really should find the time to do these things myself.

Anyway, safe again (hopefully!), thanks again, now where do I find a set of GTi 6 brakes

osama bin laden

102 posts

251 months

Friday 28th November 2003
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When they change the master cylinder make sure they change the fluid in the whole system. It's impossible to say what the fault was without seeing the car but I'm with Smiffy, seems like the fluid overheated.

All brake fluid (except DOT 5 which is silicon based) is extremly hydroscopic, which means it asbsorbs water. Rule of thumb is that after one year your brake fluid will be 1% water, 2 years 2% etc. Once the fluid reaches 3% water it's boiling point is reduced from approx 250 deg C to 110 deg C (curve goes nearly flat after that as it approaches water's boiling point).

The above is the reason you should always change brake fluid every three years. Sorry for sounding like an OAP, I can't talk, I haven't had mine done for four years, but then I live in Essex and the traffic is so bad I rarly see more then 50MPH anyway!

osama bin laden

102 posts

251 months

Friday 28th November 2003
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Sorrt smifffy, spelled your name wrong!

osama bin laden

102 posts

251 months

Friday 28th November 2003
quotequote all
That was supposed to say sorry, not sorrt or whatever I said

Time to put the beer down and get back in my box!!

smifffy

1,997 posts

272 months

Monday 1st December 2003
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I'll forgive you

j05ha

Original Poster:

17 posts

253 months

Thursday 4th December 2003
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Cheers all!

Yep - had the fluid changed and new mc just to be safe and the brakes seem to be fine again now. Doesn't half give you the heeby-jeebies though.

Thanks for you help,

j