W202 Mercedes Turbo - Project Drift

W202 Mercedes Turbo - Project Drift

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Discussion

Mercdrifter

Original Poster:

25 posts

155 months

Thursday 15th December 2011
quotequote all
we started a 280 turbo back a few years ago but the car was written off after a taxi driver wanter to sit on the back seat.
my brother and I then searched for over 18 months for another suitable 280 manual, we eventually found 2 a friend bought the white one and I bought a black one.. (there is one on ebay currently, they seem to pop up like buses none for a while then they all turn up at once).

so the project started again this model has an early FBW system ( its the last phase M104 engine c class they did before moving to the v6) it has only covered 66k miles whihc is nice, although the old one had over 160k and still went like a stabbed rat.

I bought this from newcastle cheap easy jet flight 500 notes later and I was making my way back to south wales I later found out its a cat c but was repaired by the previous owner back in 2001 via a mercedes dealer not much damaged just a new rear quarter but for what I want the car for the history is irrelevant, its drives straight and true and was inspected by vosa after repair so happy days. it wasnt running right it had a huge vacuum leak but still got me back to wales on 1 tank smile. it turned out to be the inlet resonance valve which I managed to get of ebay for £19 and order was resumed.

since then my brother and I have started all over again with the turbo conversion idea. I have almost everything I need before we finally crack on. we have a proper gt35/t04z dual ball bearing turbo this cost more than the cars purchase price 8-) 8-) 8-) ( it made 700bhp on the lads subaru), aem ecu ;D, 500cc injectors from a mustang, stage 4 clutch from spec in the us ( rated to 525ftlbs), ebay intercooler, turbo exhaust manifold, precision 39mm external wastegate. also ferriday engineering manufactured a decompression plate for me out of an old head gasket, this should lower the cr to a level where we can add some proper boost 8-) 8-) 8-).
the bottoms ends on these engines are very strong all that is needed is a set of rod bolts that I have got from a lad in sweden. he runs a standard m104 at 700bhp with only rod bolts has done for 3 years.

brakes - I have fitted cl500 4 pot brembos with slk320 amg 330mm discs, with some goodridge lines, ebc yellow stuff pads, these will be chnaged to carbotech xp10's very soon.


power to start with will be around 400 see how the gearbox copes, if it fails whihc I expect it too then a 190 cosworth getrag will be needed.

then we can start having some real fun. I would like to max the turbo out eventually redfaceredfaceredfaceredface

the aem ecu is all wired in and working a few little niggles to iron out but almost there, once the clutch arrives the spare flywheel I managed to source from german ebay will go to ttv to have a light weight version made up. also I am in talks with elite transmissions to make me a plated rear diff unit, or depending on price could just weld it up smile

it will have a 3" exhaust system from the turbo thanks to my good friend at welsh coast customs in newport.



new brembo cl500 4 pots



ferriday engineering decompression plate



external wastegate



bought some new wheels and got them painted



turbo exhaust manifold



aem ecu



gt35/t04z hybrid from cr turbos



made up some water and oil feed lines



I do like the interior - shame its getting ripped out. also fitted a new steering wheel






well started putting the car on a diet removed so much and havent even started on front seats carpets etc





oil return fitting for the sump also turned up today so we are good to go just need to find a free weekend to get it all fitted smile

cant wait

after 5 weeks and a large customs bill the clutch kit has arrived

very happy





its a stage 4 6 paddle with uprated pressure plate good for around 525ftlbs should do the job nicely

will be starting to fit the bits over the coming weeks, just waiting for a space on one of my friends ramps



Edited by Mercdrifter on Thursday 15th December 13:20

Chunkychucky

6,083 posts

176 months

Thursday 15th December 2011
quotequote all
Wow... Look forward to seeing how this develops! Kudos for being different smile

MrMoonyMan

2,584 posts

218 months

Thursday 15th December 2011
quotequote all
Very cool project.

Watching with interest.

Mercdrifter

Original Poster:

25 posts

155 months

Thursday 15th December 2011
quotequote all
Chunkychucky said:
Wow... Look forward to seeing how this develops! Kudos for being different smile
thankyou mate

managed to secure some eibach pro suspension on ebay brand new for £50 everything is coming together slowly

Dr G

15,400 posts

249 months

Thursday 15th December 2011
quotequote all
Bookmarked, will follow with interest!

RobCrezz

7,892 posts

215 months

Thursday 15th December 2011
quotequote all
Superb project!

Dont forget to stick in a better fuel pump!

Mercdrifter

Original Poster:

25 posts

155 months

Thursday 15th December 2011
quotequote all
RobCrezz said:
Superb project!

Dont forget to stick in a better fuel pump!
i have a bosch 044 ready to go on this should fuel ok to around 450-500bhp

RobCrezz

7,892 posts

215 months

Thursday 15th December 2011
quotequote all
Mercdrifter said:
i have a bosch 044 ready to go on this should fuel ok to around 450-500bhp
That'll do the job!

BigTom85

1,930 posts

178 months

Thursday 15th December 2011
quotequote all
Awesome project - duly book marked.

Greg_D

6,542 posts

253 months

Thursday 15th December 2011
quotequote all
Watching with interest, keep us updated

Mercdrifter

Original Poster:

25 posts

155 months

Thursday 15th December 2011
quotequote all
Greg_D said:
Watching with interest, keep us updated
will do cheers

Mastodon2

13,924 posts

172 months

Thursday 15th December 2011
quotequote all
Looks like a nice car, I would rather see it modified for performance rather than drifting though.

RobCrezz

7,892 posts

215 months

Thursday 15th December 2011
quotequote all
Mastodon2 said:
Looks like a nice car, I would rather see it modified for performance rather than drifting though.
I dont think it will be lacking in performance with that turbo!

Greg_D

6,542 posts

253 months

Thursday 15th December 2011
quotequote all
what drift specific mods are you making, cage? diff? steering mods? stickers? beanie hat? tongue out

Mercdrifter

Original Poster:

25 posts

155 months

Thursday 15th December 2011
quotequote all
Will be having a cage, elite transmissions plated rear diff, may look at different racks to get more angle

We'll see how we get on...... It'll be used on some track days also biggrin

St. Anger

1,125 posts

188 months

Thursday 15th December 2011
quotequote all
I'm going to do a drift project one day - can't wait to see how this develops! thumbup

Johnboy Mac

2,666 posts

185 months

Thursday 15th December 2011
quotequote all
Great project. Bookmarked.


wackojacko

8,581 posts

197 months

Thursday 15th December 2011
quotequote all
Legend !

Codswallop

5,253 posts

201 months

Thursday 15th December 2011
quotequote all
That is a frickin awesome project! Shame you had to take the old school interior out, but it's for the best evil

Mercdrifter

Original Poster:

25 posts

155 months

Thursday 15th December 2011
quotequote all
Codswallop said:
That is a frickin awesome project! Shame you had to take the old school interior out, but it's for the best evil
Yeah it's a shame but needs must.......