My midlife crisis purchase; E86 BMW Z4 Coupe

My midlife crisis purchase; E86 BMW Z4 Coupe

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d_a_n1979

8,851 posts

75 months

Thursday 20th June
quotequote all
Some good work there Sam but that's a bugger about the starting and stalling!

I would have thought if it was the MAF it'd run but just not as smoothly as it should be

Wondering if it's more of a vac leak/running lean that's causing it...

It looks as faffy a job as the CCV is on the M54s; with them a lot of it's buried, so best way is intake mani off so you don't snap anything (and refresh the intake mani gaskets at the same time)!

Court_S

Original Poster:

13,394 posts

180 months

Thursday 20th June
quotequote all
d_a_n1979 said:
Some good work there Sam but that's a bugger about the starting and stalling!

I would have thought if it was the MAF it'd run but just not as smoothly as it should be

Wondering if it's more of a vac leak/running lean that's causing it...

It looks as faffy a job as the CCV is on the M54s; with them a lot of it's buried, so best way is intake mani off so you don't snap anything (and refresh the intake mani gaskets at the same time)!
Yeah, it’s really odd. I’ll try the 330 MAF and see if that works.

If not, I’m suspecting the oil return pipe from the CCV. I had a really battle to get it to seat properly on the sump and I’m not 100% convinced by the CCV connection. If the other MAF doesn’t work, I’ll try refitting the old return pipe and see if that solves it.

The manifold gaskets are all new.

Gallons Per Mile

1,957 posts

110 months

Thursday 20th June
quotequote all
It's 100% an air leak. Probably something on the CCV pipework isn't quite home tight and sealed. Classic air leak symptoms.

Gallons Per Mile

1,957 posts

110 months

Thursday 20th June
quotequote all
d_a_n1979 said:
It looks as faffy a job as the CCV is on the M54s; with them a lot of it's buried, so best way is intake mani off so you don't snap anything (and refresh the intake mani gaskets at the same time)!
Check my E46 thread for M54 CCV change! I've just done it biggrin

d_a_n1979

8,851 posts

75 months

Thursday 20th June
quotequote all
Gallons Per Mile said:
d_a_n1979 said:
It looks as faffy a job as the CCV is on the M54s; with them a lot of it's buried, so best way is intake mani off so you don't snap anything (and refresh the intake mani gaskets at the same time)!
Check my E46 thread for M54 CCV change! I've just done it biggrin
Might be a tough easier on the E46; no idea; but on my E39s, with my fat hands and arms, there's no chance of doing it with the inlet mani on; so was easier to remove

And TBH peace of mind too with new Elring intake gaskets for c£35\

First time I tried it on my 1st E39 530i with the mani in place; snapped 2 of the connections... Learned the hard way after that biggrin

Court_S

Original Poster:

13,394 posts

180 months

Thursday 20th June
quotequote all
Gallons Per Mile said:
It's 100% an air leak. Probably something on the CCV pipework isn't quite home tight and sealed. Classic air leak symptoms.
I suspect it’s the return pipe.

The other two have clicked into place really nicely and are side to remove, but that return pipe….

I’m going to pop the old one back in and see if it works.

Any idea why it runs with the MAF unplugged?

Court_S

Original Poster:

13,394 posts

180 months

Thursday 20th June
quotequote all
The old oil return pipe has been fitted and this snapped into place nicely and feels really firm.

But the act will still only start / run with the MAF unplugged. I’ve just checked the other CCV hose connections and they all seem good and solid.

My last resort to fix it has to be the MAF from the 330i.

B'stard Child

28,681 posts

249 months

Thursday 20th June
quotequote all
Gallons Per Mile said:
It's 100% an air leak. Probably something on the CCV pipework isn't quite home tight and sealed. Classic air leak symptoms.
Gasket fell out on the inlet manifold when it was being refitted would be my bet unless Sam stuck them in before fitment

Court_S

Original Poster:

13,394 posts

180 months

Thursday 20th June
quotequote all
B'stard Child said:
Gasket fell out on the inlet manifold when it was being refitted would be my bet unless Sam stuck them in before fitment
I’ll have a quick look tonight. They’re a right fit though so I’d be surprised if one fell out.

Court_S

Original Poster:

13,394 posts

180 months

Thursday 20th June
quotequote all
I can’t swap the MAF’s between the cars because despite what the various websites are telling me, the MAF’s are completely different.

The one in the 330i is really thin and only has two pins whereas the Z4 one is much fatter with five pins.

I’m still no further forward with the Z4 at the moment. I’m tempted to buy a new MAF and see what happens. I can’t see any leaks anywhere and all the connectors look good.

JakeT

5,504 posts

123 months

Thursday 20th June
quotequote all
Can you smoke test the inlet? You can make one too. But like others have said it could be vac leak related.

Court_S

Original Poster:

13,394 posts

180 months

Thursday 20th June
quotequote all
JakeT said:
Can you smoke test the inlet? You can make one too. But like others have said it could be vac leak related.
I did think about trying that.

The fact that bit runs with the MAF disconnected is confusing me somewhat.

InitialDave

12,063 posts

122 months

Thursday 20th June
quotequote all
With no signal it'll probably default to a safe baseline, then when you plug jn the MAF and it gets a bad signal it thinks is good, it all goes to st?

Is there any information available for bench testing the MAF, resistances or voltage across certain pins, anything like that?

Court_S

Original Poster:

13,394 posts

180 months

Thursday 20th June
quotequote all
InitialDave said:
With no signal it'll probably default to a safe baseline, then when you plug jn the MAF and it gets a bad signal it thinks is good, it all goes to st?

Is there any information available for bench testing the MAF, resistances or voltage across certain pins, anything like that?
Basically yeah.

I think the MAF can be tested with INPA or ISTA which I don’t have.

I’m tempted to buy a new own from ECP tomorrow just to see if that works. If that doesn’t work, looks like I’m taking the manifold off again tomorrow night. laugh

JakeT

5,504 posts

123 months

Thursday 20th June
quotequote all
INPA does also let you check O2 sensors and the like, and have automated tests.

Have a post on facearse or the like to see if there’s anyone local? I’d say use mine but I think I’m a decent way from you.

Court_S

Original Poster:

13,394 posts

180 months

Friday 21st June
quotequote all
Still not really any further forward.

I spent a few hours poking around under the manifold this evening and I noticed that the vacuum line at the front of the manifold from the throttle body was quite easy to pull off whereas the other night it was a total bd to remove.



Off came the manifold (again) and the little vacuum line. Looking at the manifold, it can only clip in one way and with some effort I managed to get it seated fully.



Popped it all back together and it’ll runs, but rough as fk whereas yesterday it would stall almost instantly. I tried a new MAF but to no avail. I still can’t get Carly to finish a code read. I’ve fitted the OE hoses in case the Febi ones are a bit st. I’m tempted to stick the old CCV unit back in tomorrow to see what happens.

Very confused and cheesed off right now.

d_a_n1979

8,851 posts

75 months

Friday 21st June
quotequote all
Bloody hell Sam frown What a faff this is turning out to be...

Do you think you may have disturbed some wiring somewhere and can't quite see it clearly?

Court_S

Original Poster:

13,394 posts

180 months

Friday 21st June
quotequote all
d_a_n1979 said:
Bloody hell Sam frown What a faff this is turning out to be...

Do you think you may have disturbed some wiring somewhere and can't quite see it clearly?
God knows. That had crossed my mind.

Started to wish that I’d just lived it’s topping up the oil regularly.

pmorg4

734 posts

119 months

Friday 21st June
quotequote all
The MAF is almost certainly a red herring as you've discovered. Most likely a vacuum leak, with the MAF connected it's fuelling based on the measure quantity of air and thus getting it wrong due to the leak after the MAF. With the MAF disconnected the ECU falls back onto a pre calculated map based on things like manifold absolute pressure, throttle position and RPM.

I had a very similar situation on my E46 330i years back, ran like a dog with the MAF plugged in, but perfectly smooth without it. Turned out it had a large tear in the intake boot that was very difficult to spot without removing it. Once that was sorted it ran perfectly on the original MAF.

Good luck getting it sorted. These faults can be a pig to trace, if you have access to a smoke tester it could make it a lot easier to find the culprit, although as you've just done some work it's almost certainly a hose or gasket not seating properly.

beambeam1

1,113 posts

46 months

Friday 21st June
quotequote all
Have you checked to see if the DISA flaps are working OK?