Vixen S3 - Ballast Resister yes or no ?

Vixen S3 - Ballast Resister yes or no ?

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Moto

Original Poster:

1,261 posts

260 months

Sunday 11th March 2018
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Does anyone know whether a Vixen S3 should have a ballast resistor or not ?

The S2 Owners book wiring diagram shows that it does. But I have 12v at the coil so I presume I haven't.

Anyone have a photo of what the ballast resister would look like or where it would be located.

Moto


Penelope Stopit

11,209 posts

116 months

Sunday 11th March 2018
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It is the operating voltage of the coil that decides if a ballast resistor is needed, a 12 Volt coil doesn't need a ballast resistor, a 9 Volt coil does need a ballast resistor
Take a look at the voltage of the coil that's fitted, if the coil is 12 Volt you will then have to make a decision, if your car needs to be original and from new it was fitted with a 9 Volt coil and ballast resistor you will need to obtain and fit the correct parts
Sorry I am unable to confirm if your car did originally have a ballast resistor circuit or not, someone with more knowledge will be along shortly

anonymous-user

61 months

Sunday 11th March 2018
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This may help. It's from the Burton Power web site

IGNITION COILS
BALLAST AND NON-BALLAST IGNITION SYSTEMS
Contact breaker (points) type ignition systems, as fitted to most Ford models up to around 1980 (although it lasted up to 1987 for the Capri), can have either a ballast fitted in the wiring loom or not.


WHAT IS A BALLAST?
Quite simply, it is a resistor that has the purpose of reducing the voltage to the coil.


WHY DO SOME IGNITION SYSTEMS HAVE A BALLAST FITTED WHERE OTHERS DO NOT?
Originally, all ignition systems did not have a ballast fitted which meant that the ignition system used a 12v coil with a 12v feed from the battery via the ignition switch. Such a system works fine when an engine is running, but problems can occur when starting the engine. The starter motor draws a huge current from the battery leaving less energy to create a spark across the spark plugs. The result is a weaker than normal spark which is not ideal for starting an engine. This problem is worsened by colder temperatures and/or a worn starter motor which will draw even more energy for starting and leave even less energy for sparking. To overcome such a problem, ignition systems were changed to run a lower voltage coil (usually 9v), and these coils could still give the same output as the original 12v coils. In order to run such a coil, the 12v ignition feed runs through a ballast, reducing it to 9v at the coil. To assist starting, a 12v feed (usually from the starter) bypasses the 9v ignition feed, giving the 9v coil a 12v feed. The result is a better than normal spark which is ideal for starting, particularly on cold damp mornings. As soon as the engine has started, the 12v feed is cut and the coil will run on the 9v ignition feed.


HOW DO I KNOW WHICH IGNITION SYSTEM IS FITTED?
Ballast ignition systems were introduced in around 1970. Virtually all Ford models from this date should have a ballast fitted. To find out for sure, use a multimeter to check the voltage on the positive wire of the coil with the ignition on. Around 9v means you have a ballast, around 12v means you don’t.


WHICH COIL SHOULD I USE WITH A BALLAST IGNITION SYSTEM?
Without modifying your ignition system, you can use any standard ballast coil or we offer performance ballast coils from Bosch (red coil 0221119030) or Intermotor (gold coil DLB110). Using a non-ballasted coil would mean that you are running a 12v coil on a 9v feed, resulting in a weak spark. You can however use such coils provided you remove the ballast resister.


WHICH COIL SHOULD I USE WITH A NON-BALLAST IGNITION SYSTEM?
Use any standard non-ballast coil, or we offer performance non-ballast coils from Bosch (blue coil 0221119027) or Intermotor (gold coil DLB105). Do not use a ballast coil. Although you may gain a performance advantage using such coils, failure will be imminent!

phillpot

17,279 posts

190 months

Sunday 11th March 2018
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Standard Lucas ballast resistor looks like this............... about 2" long


Moto

Original Poster:

1,261 posts

260 months

Sunday 11th March 2018
quotequote all
I certainly don't have anything like that in the engine bay. It could be mounted behind the dash but I can't see anything obvious.

I think I must be running a non-ballast system as that ties up with being 12v at the coil. It just seems odd that the earlier S2 owners book wiring diagram shows it having a ballasted coil.

Moto

phillpot

17,279 posts

190 months

Sunday 11th March 2018
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It's a TVR, nothing odd about that ..... wink

nwarner

612 posts

267 months

Monday 12th March 2018
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The ballast resistor on my Vixen S3 looks the same as the one philpot posted and is mounted on the inside of the drivers side wheel arch liner. A standard coil should have 3 ohms across the + and - terminals and a ballasted coil 1.5 ohms

Nige

anonymous-user

61 months

Monday 12th March 2018
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nwarner said:
The ballast resistor on my Vixen S3 looks the same as the one philpot posted and is mounted on the inside of the drivers side wheel arch liner. A standard coil should have 3 ohms across the + and - terminals and a ballasted coil 1.5 ohms

Nige
Ours was in the same place. Fairly sure it was original fittmrnt as the car was only 6 year old when we bought it.

ATE399J

729 posts

244 months

Monday 12th March 2018
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nwarner said:
A standard coil should have 3 ohms across the + and - terminals and a ballasted coil 1.5 ohms

Nige
This is the important bit, unless the coil actually has its voltage still visible this is the only way to tell if the system needs a V.R. or not.

tomtrout

595 posts

170 months

Friday 16th March 2018
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Are you running with conventional points Steve? I'm running period Luminition and for my set up I'm using a ballasted coil.

Moto

Original Poster:

1,261 posts

260 months

Friday 16th March 2018
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Hi Andy.

No points, I'm running an Accuspark electronic ignition unit. I've determined that the car definitely does not have a ballasted coil system. Maybe someone changed it at some point or maybe cars leaving the factory that week were not ballasted because the ballast fitter was on a weeks holiday in Skegness. Who knows? wink

I've been trying to get my head around the wiring with a view to a complete rewire as my project for next winter. Electrics are not my strong point - well I'm fine with +ve, -ve, switches and even fuses but struggle with relays, solenoids & voltage regulators.

I'm booked into Maniflow next Tuesday for a new manifold & front pipe/box. Fingers crossed all goes OK. Early morning start as Dave wants me there for 8am to be sure it can be finished by end of day.

Cheers.






phillpot

17,279 posts

190 months

Friday 16th March 2018
quotequote all
Moto said:
but struggle with relays, solenoids & voltage regulators.
Relay and solenoid are basically the same thing, an electrically operated switch, used to take the load off a little switch on the dashboard for example.

Shouldn't have a regulator unless you have a dynamo?

Something like this will give you a good basis to build on..................



Moto

Original Poster:

1,261 posts

260 months

Saturday 17th March 2018
quotequote all
Hi Mike,

Looks to be a really helpful diagram, but I can't read the text when printed as the definition is too low. Do you have a higher definition copy you could email to me?

Ref dynamo, yes still original so has a voltage regulator. I'm considering replacing it with a Dynator unit (alternator in a dynamo casing) which would then mean I can bypass the voltage regulator. Big money though at £360 compared to £100 for a new dynamo.

Moto.

phillpot

17,279 posts

190 months

Saturday 17th March 2018
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Have a look here Steve ....... wiring diagrams.


Penelope Stopit

11,209 posts

116 months

Saturday 17th March 2018
quotequote all
Is this diagram of any use to you?
The problem is that older vehicles aren't wired to a very high standard hence they aren't fused correctly, you have a difficult decision to make before you get involved in re-wiring your Vixen, you can wire it as standard or make a custom wiring harness using relays and a several fused fuse-box. If you were to take the custom harness route you could include wiring for a mechanical control box and dynamo yet fit and wire an alternator, doing this would allow you to easily change back to the standard charging system for shows or if selling the Vixen
This diagram may or may not be of any use to you but this really doesn't matter as your Vixen will very likely be wired to British standard colour codes
If you were to list all the electrical components that your vixen has, it is a straight forward task to draw a diagram to match


Found here - http://www.tvr.at/grafiken/prwirdia.jpg

Penelope Stopit

11,209 posts

116 months

Saturday 13th June 2020
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How did the rewire go?

Moto

Original Poster:

1,261 posts

260 months

Saturday 13th June 2020
quotequote all
It was straight forward as I cheated.

I found a local guy (also a friend of a friend) who rewires vintage and classic cars for a living. He had the car for 9 days and rewired everything apart from the interior light (as I didn't want the headlining out after I'd done such a professional job fitting a new one). That was March 2019, and so far everything has been fine.

I decided not to stick to original wiring diagram but go with an improved design incorporating additional modern type fuse box, a dash located cut off for track work and switched to an alternator setup losing the regulator.

The wipers don't struggle anymore and the radio has almost no interference. The lights are brighter also. Almost like a modern car.

It wasn't cheap but worth the investment.

Moto

Penelope Stopit

11,209 posts

116 months

Sunday 14th June 2020
quotequote all
Thank you you very much for the update

Good that you are experiencing a difference for the better

At a guess 60 Hours labour plus parts

You've reminded me of a past nightmare job

Andrew Gray

4,969 posts

156 months

Sunday 14th June 2020
quotequote all
Moto said:
It was straight forward as I cheated.

I found a local guy (also a friend of a friend) who rewires vintage and classic cars for a living. He had the car for 9 days and rewired everything apart from the interior light (as I didn't want the headlining out after I'd done such a professional job fitting a new one). That was March 2019, and so far everything has been fine.

I decided not to stick to original wiring diagram but go with an improved design incorporating additional modern type fuse box, a dash located cut off for track work and switched to an alternator setup losing the regulator.

The wipers don't struggle anymore and the radio has almost no interference. The lights are brighter also. Almost like a modern car.

It wasn't cheap but worth the investment.

Moto
Good call you wont regret it makes the car so much more user friendly if you never have to worry when you switch a switch will it work.
Hope they hid the fuse box better than mine still on the list of jobs on mine to make a cover to hide.
Andrew



Edited by Andrew Gray on Sunday 14th June 16:17

Penelope Stopit

11,209 posts

116 months

Sunday 14th June 2020
quotequote all
Have seen much worse

Nice loom tape