Race car update

Race car update

Author
Discussion

Hollowpockets

Original Poster:

5,908 posts

223 months

Friday 4th July 2014
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The engine is kaput, not bad for 35,000 miles and 20 odd races but I was hoping for a bit more from it, lol

My engine did have failed bearings as suspected but not the usual cause, this time the lack of oil pressure was due to large cracks appearing from the main crank bearing housings or whatever they are called (journals?) up through the block, then the crank starting to move around.

One theory at this point is vibration being the cause but even then, my shift light is set at 6500rpm so its not a dizzy height of revs, the new mountune M15 engine was sent to a engine balancing workshop who found the bottom end with the lightened underdrive pulley and flywheel fitted to be out of balance, which could have caused bad frequencies through the block/crank.

So, advised to go back to standard pulley with the damper and the bottom end was then balanced up, its all built up now and going back in the car, fresh clutch release/slave and the gearbox was stripped and rebuilt by gearbox manny.

Looking forward to getting back on track but I'm just hopeful that it was the imbalance that caused the failure rather than power levels as this year I've only been running 500bhp 520lbft and plenty others run the same or more, granted not for anywhere near the same length of time or constantly flat out.

Will try get some pics of the block soon

G

GTO600

1,877 posts

258 months

Friday 4th July 2014
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Hi Graham, I had my Mountune block crack in exactly the same way & agree problem is probably associated with balance. My current engine was fully balanced including the alloy pulley & flywheel, running higher revs & power than yours with no issues - so far !
As you say though 35k on a race engine is not bad & you can't really complain, IMO of course biggrin

GTO600

1,877 posts

258 months

Sunday 6th July 2014
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This was one side of the crack in mine -


Hollowpockets

Original Poster:

5,908 posts

223 months

Wednesday 9th July 2014
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wow, I didn't even think engines could crack in such a way, looking forward to seeing my one on Friday, will get a snap to post up.

My gearbox just needed rebuilt with new selector forks, seals and bearings, clutch material level was again still fine.

Hollowpockets

Original Poster:

5,908 posts

223 months

Saturday 12th July 2014
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Couple of pics of the lump... She took a beating :0







G

GTO600

1,877 posts

258 months

Saturday 12th July 2014
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I was told you'd done a proper job of it yikes Makes mine look pathetic biggrin

anonymous-user

61 months

Saturday 12th July 2014
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Time for a CNC'd girdle i think! ;-)

brappage

235 posts

151 months

Saturday 12th July 2014
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Time for an engine coffee table

Gadgeroonie

5,362 posts

243 months

Tuesday 15th July 2014
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it looks to me that drilling the block for the oil squirters ( if thats what i am seeing ) has weakened it !

might be an idea to try a new block that doesn't have under piston oil squirters

Gadgeroonie

5,362 posts

243 months

Tuesday 15th July 2014
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the more i look at this the more this looks like a right bodge

if oils sprays are needed they should be drilled into the oilway at a much smaller diameter this will keep the strength in the metal

if a jet has to be fitted then the jet should be counterbored and the oil drilling slightly bigger than the jet size

I am pretty sure some older fords used a spray bar that taps into the block somewhere else - might be worth investigating if somebody else is going to build an engine

do all nobles have the oilways drilled at this diameter ?

Gadgeroonie

5,362 posts

243 months

Tuesday 15th July 2014
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here you go - standard on a 2.0 zetec