Home EV charging - circuit breaker rating

Home EV charging - circuit breaker rating

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wemorgan

Original Poster:

3,583 posts

183 months

Thursday 17th March 2016
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I currently have a standard 13A socket in my garage.
Were I to get a EV in the future, what amp rating would I need to increase wiring and circuit breaker to? I'm thinking about the rapid charge units. Is a 40A circuit breaker sufficient?
Thanks.

LordFlathead

9,643 posts

263 months

Sunday 20th March 2016
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You need a 4mm cable minimum depending on how far away your garage is from you board - most will fit a 6mm and this will give you a 7.5kw charger which it what I have. Charges our Zoe in around 3.5 hours. This is a not a "fast charger".

A standard 13amp socket will be wired in 2.5mm cable and if often reffered to as a "granny cable" and will take around 12 hours to charge.. not really suitable for everyday use.

A "Fast charger" is typically 22kw but you will need 3-phase power and most houses don't have it. Will charge the car in around 1 hour 15 minutes,

A "Rapid charger" is 43kw, 3-phase and will charge your car to 80% in around 30 minutes.

Most chargers come FOC when you buy a new EV. I now have two from two different deals as the last one came with the car and first one was a government initiative. Which ever you get, it is not a DIY install from a 13a socket in your garage and will require a professional installation.

JonV8V

7,383 posts

129 months

Sunday 20th March 2016
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LordFlathead said:
Which ever you get, it is not a DIY install from a 13a socket in your garage and will require a professional installation.
...and a certificate. Its not worth dicking around with (especially when there are grants to cover much of the cost) because when you burn your house down through a bit of dodgy DIY you will have an interesting conversation explaining what accidental damage cover is. This is not wiring a mains plug.

essayer

9,425 posts

199 months

Sunday 20th March 2016
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LordFlathead, did you get the charger installed when you bought the Zoe? Did they do a good job running cables back to the fuse board etc or was it surface mount, simple and fast style..?
We have a ring serving our garage but suspect it's only 2.5mm

JonV8V

7,383 posts

129 months

Sunday 20th March 2016
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Lordflathead will answer no doubt but I had to have a new spur put in just for charging (single phase, 32A)


essayer

9,425 posts

199 months

Sunday 20th March 2016
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That'll be fun.. No spare ways frown

madcowman

222 posts

123 months

Monday 21st March 2016
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The OLEV grants for chargers have dropped a bit - good news its a fairly flat rate £195 for a 16A charger. I paid the extra 90 for a 32A powerpoint to go with uprated charger on our Leaf.

In terms of wiring it was a fresh ( and beefy ) cable from the Consumer unit.

I didn't have space for another breaker either but the sparky combined a couple of low power circuits I had for lights to create a "space"

Lgm50

27 posts

103 months

Tuesday 22nd March 2016
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My home one was run direct from the electricity supply outside the house in the wall mounted meter box. Electrician connected a separate circuit breaker from the house feed side of the smart meter. So, nothing needed adding to the consumer unit in the house (which is just as well as it hasn't any spare spaces left). Cable was very, very large - not sure what the breaker rating is but think it's a ridiculous 68Amps!
Doe that make sense to anyone?

gifdy

2,073 posts

246 months

Tuesday 22nd March 2016
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Lgm50 said:
My home one was run direct from the electricity supply outside the house in the wall mounted meter box. Electrician connected a separate circuit breaker from the house feed side of the smart meter. So, nothing needed adding to the consumer unit in the house (which is just as well as it hasn't any spare spaces left). Cable was very, very large - not sure what the breaker rating is but think it's a ridiculous 68Amps!
Doe that make sense to anyone?
Cable on mine is 6mm (3x6mm cores) and armoured so it's pretty thick & rating is something like 72A). The breaker is also 68A (IIRC) but importantly had to have a particular surge characteristic to cope with the inrush current on our Renault Zoe. I believe more expensive EVs have some sort of 'soft start' to limit this inrush.

jkh112

22,741 posts

163 months

Tuesday 22nd March 2016
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My charger is on a dedicated circuit with a 32amp rating, .

LordFlathead

9,643 posts

263 months

Sunday 27th March 2016
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essayer said:
LordFlathead, did you get the charger installed when you bought the Zoe? Did they do a good job running cables back to the fuse board etc or was it surface mount, simple and fast style..?
We have a ring serving our garage but suspect it's only 2.5mm
Charger (the 2nd one) is due to be installed shortly as I'm waiting for a new distribution board to be fitted. The first install was neat with an armoured cable being clipped to the wall low down.

Your ring main will not comply with the IEE regs, it needs to be on its own circuit.

Lgm50 said:
My home one was run direct from the electricity supply outside the house in the wall mounted meter box. Electrician connected a separate circuit breaker from the house feed side of the smart meter. So, nothing needed adding to the consumer unit in the house (which is just as well as it hasn't any spare spaces left). Cable was very, very large - not sure what the breaker rating is but think it's a ridiculous 68Amps!
Doe that make sense to anyone?
Renault Zoe has issues with "spikes" so they advise a specific breaker with a higher inrush current. Having said that, the first installation has never tripped my breaker and is a standard Type 2, 32amp, wired in 4mm 2-core. However, the new install even though only 20 metres away will be wired in 6mm 3-core as others have stated.

O/T

A useful tip I have employed to offset EV electricity usage at home was to buy four 105a/h leisure batteries which are connected in a 48v string. Using the economy 7 tariff from BG, I charge these up off peak at 7.2p/kwh along with the car. Then during the early evening, a dedicated ring circuit fed by a pure sine 3kw inverter provides power for my computers, the fridge, lighting etc - everything but the oven, induction hob, washing machine, dryer and room AC's. My electricity bill is now the same as it was before I bought the car! I'm looking at buying more batteries later on. Sorry for the off topic convo, but it's nice to know that you can reduce your electricity bill with a small capitol investment smile

essayer

9,425 posts

199 months

Thursday 7th April 2016
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Quick q - Chargemaster have booked us in tomorrow but also said we need an isolation switch. This will delay delivery of our car etc frown

I note that some naughty person has already removed the tag from the fuse and from the meter tails cover, could they potentially wire a second pair of cables into the meter, or split the tails in some way?

donkmeister

8,891 posts

105 months

Thursday 7th April 2016
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They would use a Henley block to split to a second CU as you describe.

It's just a junction box with massive terminals, not an expensive item nor arduous for them to fit.

ETA: get them to install isolation switch before the henley block, it's useful to have one for any future electrical works to avoid the need to pull incomer service fuse (the bit with missing tags!)

Edited by donkmeister on Thursday 7th April 17:56

essayer

9,425 posts

199 months

Thursday 7th April 2016
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Would a sparks do that or is it a case of 'sorry can't touch it' ?

Nathanbarley

4 posts

101 months

Thursday 7th April 2016
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Main incoming fuse can only be moved by the Supplier or local Network Operator.

donkmeister

8,891 posts

105 months

Thursday 7th April 2016
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Nathanbarley said:
Main incoming fuse can only be moved by the Supplier or local Network Operator.
What Nathan said.

Although as the tags are already missing on your service fuse the spark may be open to the idea of doing it themselves.

Note that pulling a service fuse exposes live parts that are essentially unfused I.e. lethal. Don't be tempted to do it yourself (I can see you won't but you never know who will read in future and think "hmmm, I can do that!")

essayer

9,425 posts

199 months

Friday 8th April 2016
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All done! Tethered charger unit installed.

Dedicated CU installed with a neatly installed 6mm T+E into the garage.

Just need the car now..