Countach Anniversary Restoration

Countach Anniversary Restoration

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Adz The Rat

Original Poster:

14,985 posts

216 months

Monday 18th November 2013
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I mentioned on the other Countach thread that we were doing a restoration on an Anniversary at work (Amari Super Cars) and a few said they would be interested to see the work, so here we go….

We bought this Anniversary around December 2012. It looked to be in quite good condition and has only 10,000 km on the clocks, however it had been sat unused for around 2 years.

The colour is Ballon White (not the original shade) and the interior is full Rosso hide.

So, as it needed some tidying and some mechanical work, we decided to go the full length and do a proper restoration job on it.

Here are a couple of pics from when we first bought it:







Now forgive me as some of these photos may not be in the correct order, but I shall do my best. Also some may be repeated as there is some from my DSLR and some from the tech's tablet.

At the beginning of October we sent the wheels for a refurb and started to strip the suspension and brakes.

All the components were laid out to show the condition. Most of these were then sand-blasted, then some were painted and others were sent away for zinc coating:


































More soon…...

bmthnick1981

5,311 posts

223 months

Monday 18th November 2013
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Looking forward to following this.

Adz The Rat

Original Poster:

14,985 posts

216 months

Monday 18th November 2013
quotequote all
We started work on taking the engine out, as it needed a service and belts, and we had no idea what condition the clutch was in.

It took a while to strip the parts off that needed removing first.


























































When we went to lift the engine, the gearbox was trying to move with it, even though everything had been un-bolted and loosened. Our tech thought it must be a spline sticking inside so decided to bolt it back up and bring the gearbox out with it!
















Adz The Rat

Original Poster:

14,985 posts

216 months

Monday 18th November 2013
quotequote all
Few pics of that V12 on the floor.

With gearbox attached, it weight 416 kg.






















Thats it for today!

Robert W

547 posts

169 months

Monday 18th November 2013
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This is wonderful - great photos. You said Balon White wasn't the original colour - what was the original colour?

Adz The Rat

Original Poster:

14,985 posts

216 months

Monday 18th November 2013
quotequote all
Thanks.

I believe it was white originally, but a flat white. Its going to be re-painted into a flat white when its done.

Robert W

547 posts

169 months

Monday 18th November 2013
quotequote all
Are you sure it wasn't silver originally?

Adz The Rat

Original Poster:

14,985 posts

216 months

Monday 18th November 2013
quotequote all
Robert W said:
Are you sure it wasn't silver originally?
I dont think so, but Ive been proven wrong before!

eric twinge

1,695 posts

229 months

Monday 18th November 2013
quotequote all
Great pics, look forward to the rest, thanks for this Adz.

Adz The Rat

Original Poster:

14,985 posts

216 months

Monday 9th December 2013
quotequote all
Robert W said:
Are you sure it wasn't silver originally?
Hi Robert, you were correct, it was originally silver.

More pics!!

To make the engine bay / cradle look like new, the old paint finish needed to stripped right back to bare metal. Doing this we could get rid of the surface rust and repair any bits that had rusted badly. This was done by hand with a sharp blade and also with a drill attachment.






























Adz The Rat

Original Poster:

14,985 posts

216 months

Monday 9th December 2013
quotequote all
The wheels have come back from being refurbed, now with light grey centres and polished dishes.














benters

1,459 posts

141 months

Monday 9th December 2013
quotequote all
loving the excellent pics and detailed text on this. . .i dont know my Lambos very well mechanically anyway, am i seeing this right that the gearbox is at one end of the engine and the differential is at the other ? why would you do it round that way . . .or is it my understanding of the pics that needs looking at ?

Adz The Rat

Original Poster:

14,985 posts

216 months

Monday 9th December 2013
quotequote all
Thanks, I believe you are correct though. That is definitely the gearbox and the front and Im sure the diff is at the back, someone with more technical knowledge than me may be able to explain why!

AtlantisWeb

358 posts

177 months

Monday 9th December 2013
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Loving these restoration threads. Balloon white would look better than flat white IMHO.

thegreenhell

17,201 posts

226 months

Monday 9th December 2013
quotequote all
benters said:
loving the excellent pics and detailed text on this. . .i dont know my Lambos very well mechanically anyway, am i seeing this right that the gearbox is at one end of the engine and the differential is at the other ? why would you do it round that way . . .or is it my understanding of the pics that needs looking at ?
It's all about packaging. Look at a Countach from the side and picture where the engine sits in relation to the back wheels and the cabin and it should be clear why they had to do this. The differential obviously has to go in between the rear wheels, but the only space within the wheelbase for the gearbox is at the front of the engine, with a propshaft running back through the crankcase to the diff. If they had used a conventional transaxle gearbox like most mid-engined cars do then it would have ended being a much longer car, without the distinctive, short, upswept tail.


benters

1,459 posts

141 months

Monday 9th December 2013
quotequote all
thegreenhell said:
benters said:
loving the excellent pics and detailed text on this. . .i dont know my Lambos very well mechanically anyway, am i seeing this right that the gearbox is at one end of the engine and the differential is at the other ? why would you do it round that way . . .or is it my understanding of the pics that needs looking at ?
It's all about packaging. Look at a Countach from the side and picture where the engine sits in relation to the back wheels and the cabin and it should be clear why they had to do this. The differential obviously has to go in between the rear wheels, but the only space within the wheelbase for the gearbox is at the front of the engine, with a propshaft running back through the crankcase to the diff. If they had used a conventional transaxle gearbox like most mid-engined cars do then it would have ended being a much longer car, without the distinctive, short, upswept tail.

makes sense. . so that raises the engine a touch I guess. but as you say, the way to go to fit all that in the space. Would there be much loss of power through this idea ? that said would you notice with Twelve cylinders banging away !! appreciate the cut away drawing cheers.

TSS

1,132 posts

275 months

Monday 9th December 2013
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Those wheels look great. Do you mind if I ask who did them Adz? Are they lacquered over the polished surface and did they take them apart or just polish the front of them?

Adz The Rat

Original Poster:

14,985 posts

216 months

Monday 9th December 2013
quotequote all
TSS said:
Those wheels look great. Do you mind if I ask who did them Adz? Are they lacquered over the polished surface and did they take them apart or just polish the front of them?
WRC in Bamber Bridge did them, we use them for all our wheels. They fully split them and rebuilt them.

As for laquer, Im not sure. I dont think so, as we normally use wheel polish and sealant to keep them looking shiny.

Davo456gt

696 posts

156 months

Monday 9th December 2013
quotequote all
benters said:
makes sense. . so that raises the engine a touch I guess. but as you say, the way to go to fit all that in the space. Would there be much loss of power through this idea ? that said would you notice with Twelve cylinders banging away !! appreciate the cut away drawing cheers.
actually not - the idea being the main drive from the gearbox runs through the sump to the differential at the rear of the engine casing.

Unlike the contemporary Testarossa which literally had the engine sat on top of the gearbox with a much higher centre of gravity !

The same engine layout is employed in the Diablo and I believe the Murcielago. Unsure about the Aventador?

TSS

1,132 posts

275 months

Tuesday 10th December 2013
quotequote all
Adz The Rat said:
WRC in Bamber Bridge did them, we use them for all our wheels. They fully split them and rebuilt them.

As for laquer, Im not sure. I dont think so, as we normally use wheel polish and sealant to keep them looking shiny.
Thanks Adz. Always useful to know who can be trusted with Countach wheels.