Chipping: More Power, Better MPG ?

Chipping: More Power, Better MPG ?

Author
Discussion

jakejake

Original Poster:

325 posts

167 months

Tuesday 1st February 2011
quotequote all
OK so if some tuning guys can change the ECU to get more power and better economy then why wouldn't the manufacturer do the same. I can understand getting better BHP but it's the better economy as well that confuses me. Is this really true?

Stu R

21,410 posts

222 months

Tuesday 1st February 2011
quotequote all
Yes.

The better economy usually comes as a biproduct of not needing to use as much juice / being able to use higher gears more of the time on account of the power increase.

GravelBen

15,908 posts

237 months

Tuesday 1st February 2011
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The manufacturers tuning also has to be conservative enough to allow for variation between individual cars, environments, fuel quality around the world etc and still guarantee durability.

So if you can get an ECU tuned to your specific car you can get a better result, especially if you know you'll always put good fuel in it and maintain it properly.

Herman Toothrot

6,702 posts

205 months

Tuesday 1st February 2011
quotequote all
Running a petrol car leaner than setup by the manufacturer will give more power, but then exhaust gas temps rise and you shorten valve life span etc. Risk detonation if a poor quality fuel is used. Really it all comes down to protecting the engine.

kambites

68,419 posts

228 months

Tuesday 1st February 2011
quotequote all
yes The manufacturer is trading a LOT of things against each other; if you improve one or two of them, it will almost inevitably be at the expense of others. Of course it may be that some of those others don't affect particular people (the ability to run on fuel poorer than anything available in the UK, for example) or don't matter much (shortening the life of the engine a bit), but they are still there.

ukzz4iroc

3,308 posts

181 months

Tuesday 1st February 2011
quotequote all
I also thought it was to do with the marketing. e.g VW produce a 105bhp tdi, put it on sale. A year later a 115bhp engine and command more money for it and so on. The engine's are the same.

It's like the Merc 200 and 180 Kompressors are actually the same size. Only the chips diffrentiate them.

That's what I was told anyway, could be wrong.

blindswelledrat

25,257 posts

239 months

Tuesday 1st February 2011
quotequote all
Also they have to produce a car that they can sell in any country. Quality of fuels varies between countries as to many other factors so as standard the ECU must be programmed to account for the lowest common denominator

kambites

68,419 posts

228 months

Tuesday 1st February 2011
quotequote all
ukzz4iroc said:
I also thought it was to do with the marketing. e.g VW produce a 105bhp tdi, put it on sale. A year later a 115bhp engine and command more money for it and so on. The engine's are the same.

It's like the Merc 200 and 180 Kompressors are actually the same size. Only the chips diffrentiate them.

That's what I was told anyway, could be wrong.
Whilst that's true, the lower diesel will still be balanced for the best fuel economy they can manage. I've never heard of a manufacturer releasing a higher powered version of an engine with better fuel economy simply through a remap.

littleredrooster

5,700 posts

203 months

Tuesday 1st February 2011
quotequote all
Herman Toothrot said:
Running a petrol car leaner than setup by the manufacturer will give more power, but then exhaust gas temps rise and you shorten valve life span etc. Risk detonation if a poor quality fuel is used. Really it all comes down to protecting the engine.
Au contraire - most engines now come from the factory running way LESS than the ideal stoichiometric ratio. Making them run richer produces more power.

alfa pint

3,856 posts

218 months

Tuesday 1st February 2011
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blindswelledrat said:
Also they have to produce a car that they can sell in any country. Quality of fuels varies between countries as to many other factors so as standard the ECU must be programmed to account for the lowest common denominator
^^^ This.

Manufacturers also work off a 7 year component lifespan outwith wear items like cambelts. They don't want the engine to rev higher or work harder so that it's closer to the edge of its tolerance.

BOR

4,832 posts

262 months

Tuesday 1st February 2011
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There are two situations:

1.At part throttle, you could run the engine at a leaner air fuel ratio - the K-Series could run at upto 20:1 afr. The introduction of catalytic converters however, demands that the afr is held at stoichiometric, which for 95 RON ULG is 14,7:1 I think. Outside of this afr, the cat won't be at its most efficient.

2.Full throttle is different. Without the need to limit emissions at this part of the map, a manufacturer will generally run richer than necessary, to cool the combustion chamber - ie 10:1

It would be easy for a mapper to lean that off to 12:1 and gain both power and reduce consumption, but the long term durabillity of the engine would be affected. Not something id personally recomend.

HellDiver

5,708 posts

189 months

Tuesday 1st February 2011
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GravelBen said:
The manufacturers tuning also has to be conservative enough to allow for variation between individual cars, environments, fuel quality around the world etc and still guarantee durability.
Exactly this.