Non reusable bolts

Author
Discussion

TheLurker

Original Poster:

1,473 posts

208 months

Monday 27th December 2010
quotequote all
So, just been changing the timing belt on the car, what lovely weather to do it in!

To do the job, you need to remove the engine mountings on one side. Haynes says that you need new bolts when you refit (only read that part today, when the car was in bits rolleyes ). The dealer isnt open to wednesday (fair enough) and would guess it wont be untill friday when they get the bits in. My (sensible) head says to wait, but I thought I would put it to the PH masses to see if it neccisary.

Oh, they are done up by getting to a specified tourque and then turning by 45deg. if that makes any difference. Would guess they are stretch bolts?

750turbo

6,164 posts

236 months

Monday 27th December 2010
quotequote all
TheLurker said:
So, just been changing the timing belt on the car, what lovely weather to do it in!

To do the job, you need to remove the engine mountings on one side. Haynes says that you need new bolts when you refit (only read that part today, when the car was in bits rolleyes ). The dealer isnt open to wednesday (fair enough) and would guess it wont be untill friday when they get the bits in. My (sensible) head says to wait, but I thought I would put it to the PH masses to see if it neccisary.

Oh, they are done up by getting to a specified tourque and then turning by 45deg. if that makes any difference. Would guess they are stretch bolts?
Never heard of Stretch Bolts being used for engine mountings, but it is a while since I have been at the sharp end....

If this is correct though, please wait on the new bolts arriving, it will possibly end badly if you use the old ones.

TheLurker

Original Poster:

1,473 posts

208 months

Monday 27th December 2010
quotequote all
750turbo said:
TheLurker said:
So, just been changing the timing belt on the car, what lovely weather to do it in!

To do the job, you need to remove the engine mountings on one side. Haynes says that you need new bolts when you refit (only read that part today, when the car was in bits rolleyes ). The dealer isnt open to wednesday (fair enough) and would guess it wont be untill friday when they get the bits in. My (sensible) head says to wait, but I thought I would put it to the PH masses to see if it neccisary.

Oh, they are done up by getting to a specified tourque and then turning by 45deg. if that makes any difference. Would guess they are stretch bolts?
Never heard of Stretch Bolts being used for engine mountings, but it is a while since I have been at the sharp end....

If this is correct though, please wait on the new bolts arriving, it will possibly end badly if you use the old ones.
Dont know if they are stretch bolts or not, its just the only reason I can think of that they would need to be replaced.

ETA, actualy, I think I remember somthing about them being designed to shear off in an accident so have a built in weakness?

Starfighter

5,209 posts

190 months

Monday 27th December 2010
quotequote all
All bolts will stretch when a significant torque is applied. The additional 45degrees of turn will add significantly to the applied torque and take the bolts well beyond the point at which they will elastically return to length.

Replace them. As a general rule, replace any bolts that you use a torque wrench on.

AlpineWhite

2,150 posts

207 months

Monday 27th December 2010
quotequote all
Starfighter said:
All bolts will stretch when a significant torque is applied.
this.

Dr Doofenshmirtz

16,005 posts

212 months

Monday 27th December 2010
quotequote all
Well, if it was me I'd use the old bolts. I'm sure the car will be fine to drive - if it bothers you just order some new bolts and pop them in at your convenience.

Edited by Dr Doofenshmirtz on Monday 27th December 22:45

TheLurker

Original Poster:

1,473 posts

208 months

Monday 27th December 2010
quotequote all
Dr Doofenshmirtz said:
Well, if it was me I'd use the old bolts. I'm sure the car will be fine to drive - if it bothers you just order some new bolts and pop them in at your convenience.

Edited by Dr Doofenshmirtz on Monday 27th December 22:45
Thats what I'm going to do. I only asked as I thought some of the bolts that need replacing are inaccesable once reassembled, but that is not the case. Apparently Seat (the manufacturer) dealers dont change them when they do the job.

They are torqued to 30Nm then by 45deg. so not a massive torque.

Thanks for your help guys.

DAVEVO9

3,469 posts

279 months

Monday 27th December 2010
quotequote all
Starfighter said:
Replace them. As a general rule, replace any bolts that you use a torque wrench on.
You wouldn't replace wheel studs/bolts every time you change wheels?

MJK 24

5,663 posts

248 months

Monday 27th December 2010
quotequote all
The only thing I'd replace is cylinder head bolts.

MX7

7,902 posts

186 months

Monday 27th December 2010
quotequote all
TheLurker said:
They are torqued to 30Nm then by 45deg. so not a massive torque.
I'd re-use them. 30 is very low.

Captain Cadillac

2,974 posts

199 months

Tuesday 28th December 2010
quotequote all
If they are for the engine mount, you should be OK to re-use them but changing them out once you get new ones probably isn't a bad idea.

If they were cylinder head bolts then re-using them would be a bad idea.

Any fastener that is specified to be turned X degrees after being torqued is usually not a reusable one.

Rollcage

11,327 posts

204 months

Tuesday 28th December 2010
quotequote all
Haynes manuals do have a habit of telling you to buy new bolts/fasteners for virtually everything.

I'm sure they will be OK, as others have said 30nm is hardly very tight!



I'm not sure about the veracity of renewing all bolts you use a torque wrench on - as a matter of fact, it sounds incorrect to me. Manufacturers specify a torque setting for pretty much every fastener on a car - they certainly don't all need renewing every time they are removed.

Not all head bolts are stretch bolts, and even then some are re-usable (as long as they are still within spec)

maniac0796

1,292 posts

178 months

Tuesday 28th December 2010
quotequote all
Use them again. Any garage that did the job would of.

Stuff like the bolt for the timing belt tensioner, and the head bolts should be new, but for most things, you can use the old bolt.

I would bet it's simply because the loc-tite won't be effective if you use the old ones.

Eggman

1,253 posts

223 months

Tuesday 28th December 2010
quotequote all
It's hogwash. There are plenty of reasons why the tightness of a bolt would be specified that have nothing to do with the bolt itself - you might want to:
  • crush something (e.g. a crushable washer)
  • not crush something (e.g. an aluminium timing cover)
  • avoid stripping the threads out of a soft component (one made of aluminium or plastic)
  • tension something (e.g. a belt)
  • slightly deform something (e.g. an exhaust olive)
  • adjust something (e.g. a wheel bearing)
...and so on.

FranKinFezza

1,073 posts

191 months

Tuesday 28th December 2010
quotequote all
Starfighter said:
All bolts will stretch when a significant torque is applied. The additional 45degrees of turn will add significantly to the applied torque and take the bolts well beyond the point at which they will elastically return to length.

Replace them. As a general rule, replace any bolts that you use a torque wrench on.
Whilst i agree with the first part of your post
the second part well sorry but bks if that were the case you would
need to replace half the fasteners in your engine bay!

not to mention wheel studs

ONLY certain apps use "stretch bolts" like (some) cylinder head bolts.
and some types of brake callipers. which should be replaced after
a stated number of removal/re-torque cycles
e.g. landrover 2&300 TDi cylinder head bolts can be reused IIRC 3 times
then they MUST be replaced.

to the OP: if the book says replace them then do so as another poster said
in this specific model the bolt may be designed to sheer in an impact
and is thus a safety device you probably "could" use a normal bolt
but i would not advise it.

PhillipM

6,535 posts

201 months

Tuesday 28th December 2010
quotequote all
If it's set to a preload and then angle tightened it is probably a stretch-to-yeild type bolt in an automotive type application.
Which means the bolt will have deformed, so you run the risk of:

a) Not having as much clamping force when you retorque them, and:
b) A good chance of snapping the weakened fastener if you're not careful, hence the limited re-uses specified in the above posters example.



Edited by PhillipM on Tuesday 28th December 02:10

Plank

147 posts

278 months

Tuesday 28th December 2010
quotequote all
There are two reasons why bolts cannot be reused:
1. As stated by previous posters; bolts that are torqued and then have a further angle applied are often stretched to near the yeild point, and therefore should not be re used.
2. If there is a patch on the bolt it is possible that it may only be used once. (The patch is there to stop it loosening, act as a seal or is a friction modifyer which will affect the final torque of the tightened bolt if re used.)

Be careful, bolts are often overlooked, remember that they hold everything togather and are safety critical.

TheLurker

Original Poster:

1,473 posts

208 months

Tuesday 28th December 2010
quotequote all
Thanks for all the replys. I have reused the bolts for the time being as a temporary measure so I can get everything else put back. I will order some new bolts tomorrow and get them fitted. I shouldnt need to use the car before I get the new ones.

Dave Brand

936 posts

280 months

Tuesday 28th December 2010
quotequote all
Just a comment on stretch bolts. They are not stretched to yield point - if they were, they'd break! They are stretched well within the elastic limit.

Starfighter

5,209 posts

190 months

Thursday 6th January 2011
quotequote all
DAVEVO9 said:
Starfighter said:
Replace them. As a general rule, replace any bolts that you use a torque wrench on.
You wouldn't replace wheel studs/bolts every time you change wheels?
No, these bolts are amssively over specified so that they are still within the elastic limits at the correct torque specifically as they are intended to be on-off. Head bolts etc are 1 shot wonders. 30Nm may not be very tight but the additional 45degree of turn could induce a stretch of 0.5mm in the bolt and reduce the remaining elasticity as so the ability to survice the pulsating load from each ignition cycle. There are tables that can be used to determine the maximum torques for a given bolt type, material and grade and these tend to indice the maximum elongation permitted which can be measured with a caliper gauge. Having seen the devestaion and millions of pounds worth of repairs required due to bolt failures on engines, I would replace for the sake of a couple of pounds.

My first post used the word "significant" for this reason. Had I antisipated selective quoting I would have included this in the second line also.