Hardest job in automotive history
Hardest job in automotive history
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Oilchange

Original Poster:

9,580 posts

283 months

Sunday 15th February
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I'd like to share my triumph at completing the hardest job in automotive history, changing a front sidelight bulb in an Alfa 156. And I did it without cutting my knuckles to ribbons!

This little bd to be extact:



Anyone else beat that?

TGCOTF-dewey

7,297 posts

78 months

Sunday 15th February
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Can't be as hard working in the land rover electronics diagnostic team.

paul_c123

1,848 posts

16 months

Sunday 15th February
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I'm not sure it beats it but I had to replace the headlamp bulb on my Audi A3 convertible. It took about 3 hours, and included removing the battery and engine compartment fuse box. Contrast with a Volvo V40 where you turn a big plastic bracket 1/4 turn (by hand) and undo 1 screw. Then you can remove the headlight to do it easily in your living room, if you want.

njw1

2,663 posts

134 months

Sunday 15th February
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The last time I changed a headlight bulb on an Alfa Romeo it took me three hours. I couldn't fit my hand in the tiny aperture in the back of the light so had to remove the headlight which meant removal of the front bumper and every single fastener holding the bumper on was an absolute tw*t.....

...Never again!

Oilchange

Original Poster:

9,580 posts

283 months

Sunday 15th February
quotequote all
You need Warwick Davis hands and a lot of patience hehe

gazza285

10,846 posts

231 months

Sunday 15th February
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Also Alfa. Changing the front brake pads on a Cloverleaf Sprint.

Glosphil

4,781 posts

257 months

Sunday 15th February
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paul_c123 said:
I'm not sure it beats it but I had to replace the headlamp bulb on my Audi A3 convertible. It took about 3 hours, and included removing the battery and engine compartment fuse box. Contrast with a Volvo V40 where you turn a big plastic bracket 1/4 tur
n (by hand) and undo 1 screw. Then you can remove the headlight to do it easily in your living room, if you want.
My 2012 Octavia vRS was easy. Undo a large plastic knurled nut by hand, pull a lever & then disconnect plug from rear of lamp housing. Light unit then seperate from car. A lever easily reached in the rear of the unit also switched dip beam to driving on RHS of road when in France etc.

My 2005 Civic was impossible if your hands bigger than a 10-year-old's. A friend's young daughter changed all 4 for me in 20 minutes after I gave up trying after an hour on one.

Easy were my 2002 Honda Accord & wife's 2000 Megane. Both had push on rubber covers over large apertures in rear of light units to easily change all four headlight plus sidelight & indicator bulbs

donkmeister

11,666 posts

123 months

Tuesday 17th February
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Bulbs can be surprisingly tricky for something that should be repairable at the roadside. Especially fun when you buy the larger engined variant of a car and realise that the engineers conceded defeat in leaving the access to the bulb clear when they added the bigger engine.

But for other jobs? I remember the oil filter in my S2.5 MX5 S-VT was a bugger to get to without a ramp.

Johnnybee

2,420 posts

244 months

Tuesday 17th February
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Volvo V70 rear light bulbs, you need fingers like this


Stiggolas

359 posts

170 months

Wednesday 18th February
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gazza285 said:
Also Alfa. Changing the front brake pads on a Cloverleaf Sprint.
I had a Citroen GS, that also had inboard discs. Similar issue.
Same Citroen, they don't have flexi pipes for the brakes, so the rear one is a coil which is supposed to be wrapped around the rear trailing arm pivot about 5 times. Impossible. I tie wrapped the pipe up in the arch....

Smint

2,829 posts

58 months

Wednesday 18th February
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Citroen GS you say.
Exhaust manifold bolts, manifolds leak for fun, impossible to access, cut off front valance (ssuming its not rotted through, if so poke your hand through) weld back in place once job done.

John87

1,029 posts

181 months

Wednesday 18th February
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My wife's Fiat 500 needs the cabin filter changed but I can't bring myself to dismantle the steering column to gain access

sunbeam alpine

7,220 posts

211 months

Wednesday 18th February
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OP - I'm guessing you haven't had to change the alternator yet?

Hereward

4,912 posts

253 months

Thursday 19th February
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I've mentioned it before but 2003 Touareg V8 starter motor.

Remove offside brake disc, disconnect front suspension, steering and front diff, disconnect and drop front subframe, raise engine a few inches, remove offside engine mount then contort your hand somewhere you can't really see.

Oilchange

Original Poster:

9,580 posts

283 months

Saturday 21st February
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sunbeam alpine said:
OP - I'm guessing you haven't had to change the alternator yet?
Funnily enough, it has been changed but thankfully not by me. bh of a job also!

ffc

744 posts

182 months

Sunday 22nd February
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Porsche 964 evaporator is my entry. Involves removing the petrol tank.

markymarkthree

3,368 posts

194 months

Sunday 22nd February
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Ford Cortina Mk3/4/5 front upper wishbone bushes.
Involves, dropping subframe with engine and gearbox still attached and lifting front of car.
Or removing engine and dropping subframe.

LimmerickLad

6,223 posts

38 months

Sunday 22nd February
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Clutch on a 13/60 Triumph Herald for me.

donkmeister

11,666 posts

123 months

Sunday 22nd February
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ffc said:
Porsche 964 evaporator is my entry. Involves removing the petrol tank.
Is the petrol tank hard up against the bulkhead?

For a similar but reversed situation, the petrol tank on an MG TF is made of a material that swells when exposed to petrol and the route it goes in is sized for the pre petrol exposed state of the tank. If you want to get the tank out you have to let it dry out for what I understand to be weeks or even months before it can be removed. Fun!

Hammer67

6,321 posts

207 months

Sunday 22nd February
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LimmerickLad said:
Clutch on a 13/60 Triumph Herald for me.
How long did that take? about 15 minutes?