Coolant mystery...?
Coolant mystery...?
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21TonyK

Original Poster:

12,945 posts

232 months

Monday 15th December 2025
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2010 Mini R56 One (petrol).

About 1500 miles ago (car only does 500 a month) it started using coolant. No overheating or anything like that, just level dropping in the expansion tank then one day noticed it was nearly empty. Past momth has needed topping up a couple of times so time to investigate.

Did the normally looking and prodding, ran the car for an hour on the drive with no effect. No drips or anything on the cardboard underneath.

Bought a pressure tester (had to fiddle a lid to get it to not leak) but that didnt prove anything either.

Now added 30ml of UV dye, dropped a Jnr to work to get it circulating and then hunted with a UV torch... nothing.

Now pressurised again to 15psi (still at 15psi after 10 minutes). No visible leaks or sign of glowing under the bonnet or on the floor.

The oil filler cap is perfectly clean (has been for 3-4 months since oil change) and no flourescing inside or out.

It must be going somewhere. No gunk in oil, no whisps of smoke or anything from the exhaust. No visible leaks (so far).

The normal weak point of the thermostat housing was replaced 12 months ago and I've looked at that as carefully as I can.

Any other suggestions?





snotrag

15,496 posts

234 months

Monday 15th December 2025
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Sniff tester for Hydrocarbons in coolant (HG indicator). The testing kits are cheap and easy to do, ebay, amazon etc.

21TonyK

Original Poster:

12,945 posts

232 months

Monday 15th December 2025
quotequote all
snotrag said:
Sniff tester for Hydrocarbons in coolant (HG indicator). The testing kits are cheap and easy to do, ebay, amazon etc.
Love Amazon same day delivery.

beer


LordLoveLength

2,284 posts

153 months

Monday 15th December 2025
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Heater matrix leaking inside the car?
Have you taken a sample of coolant to test the UV dye? You may still have a slight leak and not enough dye to show it.
Does the car have a slight misfire from cold? A leak into a cylinder usually causes misfire on cold start.

21TonyK

Original Poster:

12,945 posts

232 months

Monday 15th December 2025
quotequote all
LordLoveLength said:
Heater matrix leaking inside the car?
Have you taken a sample of coolant to test the UV dye? You may still have a slight leak and not enough dye to show it.
Does the car have a slight misfire from cold? A leak into a cylinder usually causes misfire on cold start.
Starts and runs as always, no codes and smooth as silk (new chain, vanos etc etc) will check the dye ratio though and the heater matrix (did check this for other reasons a while back but will do again).

Just refilled the coolant, ran on ramps for 20 mins and still cant see anything banghead


Virtual PAH

252 posts

7 months

Monday 15th December 2025
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If the head gasket test doesn't highlight a problem so the coolant isn't going out through the exhaust, try changing the coolant expansion tank cap if not already done. They're cheap and prone to fail with age and only show a problem when the car is up to temperature as steam leaks out.

If the level is only dropping slightly and slowly it may be a tiny leak you need to leave the dye to taint more wherever it's escaping. Check you can see the UV dye by dipping the coolant tank with something so you know the concentration is sufficient to see.

21TonyK

Original Poster:

12,945 posts

232 months

Monday 15th December 2025
quotequote all
Virtual PAH said:
If the head gasket test doesn't highlight a problem so the coolant isn't going out through the exhaust, try changing the coolant expansion tank cap if not already done. They're cheap and prone to fail with age and only show a problem when the car is up to temperature as steam leaks out.

If the level is only dropping slightly and slowly it may be a tiny leak you need to leave the dye to taint more wherever it's escaping. Check you can see the UV dye by dipping the coolant tank with something so you know the concentration is sufficient to see.
Yeah, I think this one could take longer than a few hours to solve.

Waiting on the HG tester kit so will be doing that this evening and will look for evidence of a leak again at the end of the week.

Failing that, new cap/tank although that it popping as the caps open when warm.

Keep eliminating things. Hope its not HGF or thats something that will have to be done, the joys of sheds.

21TonyK

Original Poster:

12,945 posts

232 months

Tuesday 16th December 2025
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Okay, so after 10 minutes of bubbling the blue fluid is as blue as when it started.



Also, (in the dark with the car on ramps) I checked everywhere for a trace of UV dye. Nothing.

However... I am now told that the fan has been cutting in as much as it used to.

I think I may have been on a bit of a wild goose chase on this one.

Next thing it to check the fan (which works when the thermostat is unplugged) and the thermostat itself.

I have a feeling coolant is only lost when it gets hot.

vw_99

251 posts

66 months

Wednesday 17th December 2025
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Mk7 fiestas had a similar problem. Hose clamp on bottom rad hose would break/get old where it met the rad.
No leaks under car or under idle on ramp.
Only when upto temp on under load so no signs of a leak just an empty bottle.

Might be similar

Jo-say8k

220 posts

39 months

Wednesday 17th December 2025
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Check all the circumference around the ends of all the hoses, also im not sure what type of radiator is fitted but the plastic end pieces can leak over time.

21TonyK

Original Poster:

12,945 posts

232 months

Tuesday 6th January
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Well, after much rolling around on the floor in the dark with a UV torch I'm 99.9% certain I've traced the leak back to the water pump. A known weak point on minis so not a surprise.

Now I just need to decide whether to do the job myself on the drive, without a lift, in the cold... or just give it to the garage.

donkmeister

11,667 posts

123 months

Wednesday 7th January
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Have you investigated how to replace it on your particular engine? From changing a total of 1 water pump in my life (not on a Mini!) it was done from above.

TwinKam

3,476 posts

118 months

Wednesday 7th January
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donkmeister said:
Have you investigated how to replace it on your particular engine? From changing a total of 1 water pump in my life (not on a Mini!) it was done from above.
Not a chance. It's mainly through the wheel arch.

21TonyK

Original Poster:

12,945 posts

232 months

Wednesday 7th January
quotequote all
TwinKam said:
donkmeister said:
Have you investigated how to replace it on your particular engine? From changing a total of 1 water pump in my life (not on a Mini!) it was done from above.
Not a chance. It's mainly through the wheel arch.
I've watched a couple of youtubes and pelican parts has a how to guide.

I dont think its actually that bad a job if you have the right tools (which I probably have with the exception of a shallow 10mm socket).

If it can wait until it warmer then I dont mind spending a day ot two but working in icy conditions on something pig awkward to get to is not my idea of fun!

Having said that, Saturday I am doing both rear wheel bearings and new discs all round biggrin

stevemcs

9,937 posts

116 months

Wednesday 7th January
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I presume thats the pipe that runs from the pump around to the thermostat.

donkmeister

11,667 posts

123 months

Wednesday 7th January
quotequote all
21TonyK said:
TwinKam said:
donkmeister said:
Have you investigated how to replace it on your particular engine? From changing a total of 1 water pump in my life (not on a Mini!) it was done from above.
Not a chance. It's mainly through the wheel arch.
I've watched a couple of youtubes and pelican parts has a how to guide.

I dont think its actually that bad a job if you have the right tools (which I probably have with the exception of a shallow 10mm socket).

If it can wait until it warmer then I dont mind spending a day ot two but working in icy conditions on something pig awkward to get to is not my idea of fun!

Having said that, Saturday I am doing both rear wheel bearings and new discs all round biggrin
Wheelarch makes sense for a transverse engine I suppose. The one I did was on a longitudinal V8.

I'd wait until the warmer weather too. My unplannable "must fix now" gremlins always seem to arise between November and January instead of summer and it's not nice hehe

If you have any mates with an industrial unit, that can be a good option if they'll let you borrow it on a non-business day. I have an open invitation from a friend to use his heated, insulated modern unit. I'm saving that favour for when I absolutely need it so I don't take the mick biggrin

ETA wheel bearings... Have you got an impact gun? Replacing some brake calipers with galled up screws on a wet driveway in November was the job that pushed me into impact gun ownership, I would suggest this would be a well-appreciated addition to your tool collection if you don't already own one.

Edited by donkmeister on Wednesday 7th January 21:18

21TonyK

Original Poster:

12,945 posts

232 months

Tuesday 13th January
quotequote all

Had a look at going through the arch yesterday and its a no go, just not practical without getting the car up to a decent height.

So plan B, go from above as well. There are a couple of youtube vids and while its more work its going to be more practical to at least try.

Bearings etc all done. A cheap impact gun is on my list but for not its a big torque wrench and a lot of grunting!