Can't get bolt out,any tips?

Can't get bolt out,any tips?

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Discussion

rumpelstiltskin

Original Poster:

2,805 posts

266 months

Wednesday 13th November 2013
quotequote all
Anyone any tips here.The front suspension spring on my Rover 75 has broken.I'm trying to undo the bolt that clamps the bottom of the shock into the hub.I had it soaking in wd40 over night.I heated things up with a propane torch and it just won't budge and it's getting to that point where the bolt head is rounding.I've hammered on smaller sockets too to no avail.When the bolt head was,ahem,hexagon shaped i had a perfectly fitting socket on it,a breaker bar 'and' a 2 feet piece of tubing for more leverage,just can't break it!!Anyone help?

Ynox

1,728 posts

186 months

Wednesday 13th November 2013
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I guess the bolt is going into the hub, so there's no way to get a nut splitter onto it?

Perhaps try soaking it in plus gas or similar (slightly better penetrative properties than WD40) before trying a decent 6 pointed socket?

Edit - not able to blag an impact wrench either? May help get it off without trashing the hub.

amancalledrob

1,248 posts

141 months

Wednesday 13th November 2013
quotequote all
Above and if you have no joy with that, maybe try drilling it out?

If you get any movement at all, work it back and forth to gradually loosen it out.

If the head's rounded, maybe try welding a nut to it if you're able

duncancallum

851 posts

185 months

Wednesday 13th November 2013
quotequote all
Put the nut back on the end and clout it with a hammer whilst turning the other end. Once it moves it will free off quickly

Or just undo the ball joint instead?

rumpelstiltskin

Original Poster:

2,805 posts

266 months

Wednesday 13th November 2013
quotequote all
duncancallum said:
Put the nut back on the end and clout it with a hammer whilst turning the other end. Once it moves it will free off quickly

Or just undo the ball joint instead?
There usually is a nut on lower strut bolts but not this one,it's just a bolt that goes through a threaded hole.

Wing Commander

2,204 posts

239 months

Thursday 14th November 2013
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If you can get behind it to see the back of the threaded hole, soak from that side too using PlusGas. Do this after you have used a liberal amount of heat.

Then use some Irwin reverse thread bolt/nut removers. These are reverse threaded and tapered to bite down onto the bolt harder and firmer, the tighter it is in there.

Where abouts are you? You might find a helpful PHer is floating around nearby...

GadgeS3C

4,516 posts

171 months

Thursday 14th November 2013
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If you still have enough hex left that an impact wrench is well worth a try.

Once tried to get a crank pulley undone on a Spitfire engine - 1 3/4" (ish) socket, breaker bar, 8ft of scaffold pole, car against wall - no chance. Mates impact wrench - brrr, done.

If not - good advice above ^

ch427

9,743 posts

240 months

Thursday 14th November 2013
quotequote all
more heat is your best hope either using the hotter mapp gas or take it to someone with oxy acetelyne equipment.

rumpelstiltskin

Original Poster:

2,805 posts

266 months

Thursday 14th November 2013
quotequote all
GadgeS3C said:
If you still have enough hex left that an impact wrench is well worth a try.

Once tried to get a crank pulley undone on a Spitfire engine - 1 3/4" (ish) socket, breaker bar, 8ft of scaffold pole, car against wall - no chance. Mates impact wrench - brrr, done.

If not - good advice above ^
It's getting in to give it a whack with anything,i have an impact wrench but access is terrible.Regarding the crank pulley bolt i got as good tip on that once,put straight breaker bar and socket on crank bolt,make sure the end of the bar rests against something solid(ie crossmembers?)and crank engine for a second,nut breaks no problem!1 might try as a last resort to weld a nut on it.

GadgeS3C

4,516 posts

171 months

Thursday 14th November 2013
quotequote all
rumpelstiltskin said:
GadgeS3C said:
If you still have enough hex left that an impact wrench is well worth a try.

Once tried to get a crank pulley undone on a Spitfire engine - 1 3/4" (ish) socket, breaker bar, 8ft of scaffold pole, car against wall - no chance. Mates impact wrench - brrr, done.

If not - good advice above ^
It's getting in to give it a whack with anything,i have an impact wrench but access is terrible.Regarding the crank pulley bolt i got as good tip on that once,put straight breaker bar and socket on crank bolt,make sure the end of the bar rests against something solid(ie crossmembers?)and crank engine for a second,nut breaks no problem!1 might try as a last resort to weld a nut on it.
Oh bugger just re-read my post and realised I've written impact wrench when I meant to write air impact wrench - sorry!

Krikkit

26,998 posts

188 months

Thursday 14th November 2013
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Sounds like it might be a good idea to take the whole strut off the car to allow better access. I'd be tempted just to drill it out tbh.

rumpelstiltskin

Original Poster:

2,805 posts

266 months

Thursday 14th November 2013
quotequote all
Just spent another 4 hours at it.My 15mm thick bar is bending with teh torque im getting on this bolt head,it's ridiculous!The head was originally 15mm and it's now down to about 13mm.Im managing to batter on smaller sockets and getting great leverage on teh sodding thing and it just won't budge,even welded a 20mm nut onto the bolt and the welds gave way!In fact i even swore at it and it didn't budge??Do i need to go and get another car?rolleyes
I have a big compressor and an air ratchet but at the moment with all my projects it's getting the car and said compressor close enough to each other!.I'll leave it to the weekend and try and get them together,thanks for the advice so far,this is the first bolt that's ever beat me damnit.

leafspring

7,032 posts

144 months

Thursday 14th November 2013
quotequote all
Soak it in plus gas use a tight fitting socket and a breaker bar.

Use trolley jack to apply tension (in the correct direction) on the handle of the bar and walk away... let gravity and 1 ton of car do the work.

Dumb question.. right or left hand thread?

rumpelstiltskin

Original Poster:

2,805 posts

266 months

Thursday 14th November 2013
quotequote all
leafspring said:
Dumb question.. right or left hand thread?
Its a dumb question that near the end of this debarcle crossed my mind, im taking it for granted its a left hand thread? I'll give that a try with the trolley jack though.

Wing Commander

2,204 posts

239 months

Thursday 14th November 2013
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The added bonus with the trolley jack loading technique is that it may give you room (and spare hands) to wallop the bolt with a lump hammer whilst it is under load. The shock may well help things along.

All the best!

bearman68

4,795 posts

139 months

Thursday 14th November 2013
quotequote all
In the past, I have removed the strut and the hub. This gives better access. You are then able to cut the bolt head off. It sounds to be honest, like the bolt has just about had it anyway.
Once you've done this, get the hub in the vice and drill it out using a cobalt drill. The chances of drilling the hole exactly parallel to the existing one is pretty slim to be honest, but once you have the hole, you can use a file to enable you to get the correct size bolt (not set screw) in there, with a nut on the back.

It aint easy doing this, and you sound as if you've done all the normal stuff.
As a matter of course, I have replaced all the sockets in my kit with 6 point sockets for exactly this problem. 6 pointers are much less likely to round a bolt.

All the best, I think everyone feels your pain

col68

253 posts

213 months

Thursday 14th November 2013
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Just take the whole strut off ,why do you need to split the strut from the carrier to change the spring, I check the pinch bolt first if it's seized by the time you've wasted trying to get it off you can have the whole assembly ion the bench.

VinceFox

20,566 posts

179 months

Thursday 14th November 2013
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I'd have the strut out.

Also, plus gas and time have always served me well. Wd40 just makes the frozen bit shiny.

mighty kitten

431 posts

140 months

Friday 15th November 2013
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It will be seized along the shank of the bolt so you aren't getting the torque to the thread itself , proper hot spanner will get it moving

rumpelstiltskin

Original Poster:

2,805 posts

266 months

Friday 15th November 2013
quotequote all
mighty kitten said:
It will be seized along the shank of the bolt so you aren't getting the torque to the thread itself , proper hot spanner will get it moving
Proper hot spanner?Never heard of it.