SpaceX (Vol. 2)

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Discussion

AlexS

1,554 posts

235 months

Tuesday 3rd August 2021
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Scottish Wyldcat said:
Krikkit said:
Scottish Wyldcat said:
CFD? I am always caught out by acronyms laugh
Computational Fluid Dynamics smile

Although I suspect he really means FEA - finite element analysis. Used to evaluate material/structure strength.
Flooble said:
Scottish Wyldcat said:
CFD? I am always caught out by acronyms laugh
Computational Fluid Dynamics. Modelling the gases coming off the rocket, the wind blowing over the structure etc. I suspect there's some other computer modelling (the accurate kind, not the Imperial College sort) going on for the structure too - finite element analysis is going to crop up next I bet!
Thank you Krikkit and Flooble smile
In other words, multi-physics. The CFD will generate temperatures and pressures which are then transferred to the structural model for the FEA part.

Beati Dogu

9,012 posts

142 months

Tuesday 3rd August 2021
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Close up of the SN-20 Starship lower part. Main fins and most of the thermal tiling already attached. The fins are smaller and thinner than previous versions after lessons learned from the flight tests.



- Jack Bayer.

Leithen

11,413 posts

270 months

Tuesday 3rd August 2021
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Starbase factory tour with Musk courtesy of Everyday Astronaut.

https://youtu.be/t705r8ICkRw

Ian974

2,968 posts

202 months

Tuesday 3rd August 2021
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Just watched through it myself.
It's interesting that there is as much focus on the production methods as the ships themselves, but I guess with the scale they're aiming for it's so much more critical than it ever has been.

A lot of the thinking in there would be very useful being applied to almost any industry.

Talksteer

5,027 posts

236 months

Tuesday 3rd August 2021
quotequote all
Krikkit said:
Scottish Wyldcat said:
CFD? I am always caught out by acronyms laugh
Computational Fluid Dynamics smile

Although I suspect he really means FEA - finite element analysis. Used to evaluate material/structure strength.
I meant CFD, specifically the issue for which launch stands are principally designed which is the attenuation of the rocket exhaust plume.

If you just fire a rocket against a concrete slab the risk is that the sound and fury of the rocket exhaust is reflected back on to the vehicle which as it is basically made of tin foil gets shaken to bits. Hence most launch pads have a deflector to direct the plume away from the vehicle and water deluge to both protect this deflector and absorb the noise. On most of the pads at Kennedy the deflector is located in a trench beneath the pad.

Later pads have generally used a water cooled steel diverter built above ground, this looks like a steel horn, this was actually the initial plan with Starship.

However SpaceX are now simply using a raised mount with pretty minimal deluge the prevent damage to the ground and the mount. They have been able to go for this design for two reasons:

1: They can crane their rocket on to an elevated mount and don't need to drive a giant crawler up to the mount.
2: They were able to accurately model what the rocket exhaust is doing with modern CFD

Early pad designers had to be much more conservative because:

1: They often didn't actually know what the rocket that was going to be launching from their pad was going to be like
2: The only data they could get about conditions from a real launch was pretty rudimentary 60's instrumentation mounted on a pad launching a much smaller rocket that was also designed in a conservative manner.
3: Scale tests don't have high fidelity
4: If they under designed they threw out the entire critical project as constructing the pads was a massive multi year endeavour

If SpaceX have under designed their pad and it damages a rocket, they will modify or rebuilt it in a few months (both rocket and pad)

Beati Dogu

9,012 posts

142 months

Wednesday 4th August 2021
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Interesting interview with Elon and that’s just part 1. Wouldn’t want to be the guy to go tell the boss to put his hard hat on though.

This was filmed a few days ago as you can tell from the state of booster 4. It took a while to get the videos through the approval process.


Flooble

5,565 posts

103 months

Wednesday 4th August 2021
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Beati Dogu said:
Interesting interview with Elon and that’s just part 1. Wouldn’t want to be the guy to go tell the boss to put his hard hat on though.

This was filmed a few days ago as you can tell from the state of booster 4. It took a while to get the videos through the approval process.
The fact that you can say it was a few days ago by looking at the booster says it all about the speed they are moving. You can imagine filming an interview at Michoud and trying to do the same: "Well, based on the state of the Core Stage it was filmed in either 2019 or 2020".

Smiljan

10,968 posts

200 months

Wednesday 4th August 2021
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Nice little clip of it rolling out

https://gfycat.com/wideeyedsardonicirishsetter

GTO-3R

7,590 posts

216 months

Wednesday 4th August 2021
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The amount of information in Elon's brain and the depth of knowledge across all his business is staggering.

Beati Dogu

9,012 posts

142 months

Wednesday 4th August 2021
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Elon posted this photo of Starship SN20 complete with engines (a test fit most likely, as they'll want to pressure test the tanks first I expect).



They've got cut outs in the skirt rim to accommodate the big vacuum nozzles.

shalmaneser

5,964 posts

198 months

Wednesday 4th August 2021
quotequote all
Ian974 said:
Just watched through it myself.
It's interesting that there is as much focus on the production methods as the ships themselves, but I guess with the scale they're aiming for it's so much more critical than it ever has been.

A lot of the thinking in there would be very useful being applied to almost any industry.
I work in design/manufacturing and it's always interesting hearing him talk about the machine that builds the machine.

Beati Dogu

9,012 posts

142 months

Wednesday 4th August 2021
quotequote all
Yes it's quite an insight. I expect his days are predominantly production related. I like the idea of having individual names on designs or process decisions, rather than just a department.




Here's the top part of SN20. It's currently in the high bay being integrated with the lower part.

shalmaneser

5,964 posts

198 months

Wednesday 4th August 2021
quotequote all
Beati Dogu said:
Yes it's quite an insight. I expect his days are predominantly production related. I like the idea of having individual names on designs or process decisions, rather than just a department.




Here's the top part of SN20. It's currently in the high bay being integrated with the lower part.
Problem with that is when someone leaves no one picks up the baton. But while someone is there I can see it working.

xeny

4,482 posts

81 months

Wednesday 4th August 2021
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Smiljan said:
Nice little clip of it rolling out

https://gfycat.com/wideeyedsardonicirishsetter
Are the black tall objects on the sides towards the bottom weights to lower the CofG?

Also the hoses - are they choosing to keep it pressurised for movement?

Hill92

4,312 posts

193 months

Wednesday 4th August 2021
quotequote all
shalmaneser said:
Beati Dogu said:
Yes it's quite an insight. I expect his days are predominantly production related. I like the idea of having individual names on designs or process decisions, rather than just a department.

Here's the top part of SN20. It's currently in the high bay being integrated with the lower part.
Problem with that is when someone leaves no one picks up the baton. But while someone is there I can see it working.
Actually it would work better for that. Have it as part of the leaving checklist that they have to close out their items or explicitly handover it over to an identified person. If it's just listed as a department, it just gets forgotten about and soon nobody remembers who raised it or why.

Flooble

5,565 posts

103 months

Wednesday 4th August 2021
quotequote all
xeny said:
Smiljan said:
Nice little clip of it rolling out

https://gfycat.com/wideeyedsardonicirishsetter
Are the black tall objects on the sides towards the bottom weights to lower the CofG?

Also the hoses - are they choosing to keep it pressurised for movement?
I think they do keep a positive pressure, I'm not sure if it's for strength (like an Atlas) or if it's to keep contaminants out. It's quite impressive they "get away" with making LOX tanks in such an environment in the first place!

MartG

20,873 posts

207 months

Wednesday 4th August 2021
quotequote all
Flooble said:
Beati Dogu said:
Interesting interview with Elon and that’s just part 1. Wouldn’t want to be the guy to go tell the boss to put his hard hat on though.

This was filmed a few days ago as you can tell from the state of booster 4. It took a while to get the videos through the approval process.
The fact that you can say it was a few days ago by looking at the booster says it all about the speed they are moving. You can imagine filming an interview at Michoud and trying to do the same: "Well, based on the state of the Core Stage it was filmed in either 2019 or 2020".
Funny, but also true frown

David87

6,709 posts

215 months

hyphen

26,262 posts

93 months

Wednesday 4th August 2021
quotequote all
David87 said:
That's more like it, 3 days in orbit. Showing Bezos and Branson how it's done hehe

Very surprised Elon isn't going though.

louiechevy

654 posts

196 months

Wednesday 4th August 2021
quotequote all
Boster four is being mounted on the orbital launch pad.

https://youtu.be/FyHVskV5SAI