HELP- Cooling issues Mk1 1.6. 1990, Jap import.

HELP- Cooling issues Mk1 1.6. 1990, Jap import.

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Kam125

Original Poster:

398 posts

208 months

Tuesday 12th August 2008
quotequote all
Hi All,

My wifes MX5 keeps overheating. Its 1990 1.6 Jap import- standard.

It started over heating in traffic, so noticed that the rad was full of dirty, mucky water (not oil!) so I drainned the raditor. I also noticed the fans where not switching on to cool the rad- so I relplaced the Thermostat- however only one comes on. Is that correct?

Anyway it still over heats- there is no air-lock.

Obviously we switch on the Air-con to get both fans on.

I am now thinking the following should be replaced:

A) Rad Cap

B) Radiator

Do you cars stay cool with out the need of cooling fans for say, 3 minutes on tick over.

Seems like the rad and fans can barely keep the car cool.

MX-5 Lazza

7,952 posts

225 months

Tuesday 12th August 2008
quotequote all
Sounds like a blocked radiator - this is a fairly common problem with MX-5's.
With the engine hot, try feeling the front face of the radiator to see if there are any cold spots.
You could try using a radiator flush and replacing the fluid but my money would be on a terminally blocked radiator.
It might be possible to remove the rad and back-flush it using a hose-pipe but usually once they get to this stage it's pretty much dead.

With air-con there are 2 fans. The off-side one only comes on with the air-con.

Wigeon Incognito

3,274 posts

224 months

Tuesday 12th August 2008
quotequote all
My radiator blocked too.

They're pretty cheap from mx5parts so I'd just throw a new one in.

Of course, for the pittance they cost it may be worth trying a new radiator cap first as I did to no avail.

For what it's worth, the symptoms on mine were slightly different as it would only get warm when travelling at continuous high speed.

MX-5 Lazza

7,952 posts

225 months

Tuesday 12th August 2008
quotequote all
It could just be one of the coolant temperature sensors. There is one on top of the thermostat housing that (I think) triggers the fan.
I think there are one or 2 others too but not sure if they would be related to cooling problems.

Kam125

Original Poster:

398 posts

208 months

Tuesday 12th August 2008
quotequote all
Cheers guys. I have ordered a new rad cap from MX5 spares, and will probabaly buy a new rad in the next couple of weeks.

Re temp sensor- my fan does switch on when it gets hot (after I replaced the Thermostat) so I dont think its electrics.

Thanks again,

Kam

MX-5 Lazza

7,952 posts

225 months

Tuesday 12th August 2008
quotequote all
Have you tried (carefully) feeling the front of the radiator for cold spots?

anonymous-user

60 months

Tuesday 12th August 2008
quotequote all
Mine overheated and boiled up, and upon investigation I found that not only was the rad full of brown sludge with flakes in, but that these flakes had clogged up the waterpump and also completely blocked the 2 small pipes that exit from the bottom of the thermostat housing that carry the coolant around the engine when the thermostat is closed. In the end I had to drill these out to clear them.

When you fit the new rad, thermostat and rad cap make sure you check that these pipes are clear, might be worth fitting a new waterpump also.

Kam125

Original Poster:

398 posts

208 months

Tuesday 12th August 2008
quotequote all
Sounds expensive frown re water pump.

I have not checked for cool spots- all I know is that the system was full of brown sludge, and thermostat was surrounded in it.

MX-5 Lazza

7,952 posts

225 months

Tuesday 12th August 2008
quotequote all
I expect rad probably sprung a leak at some time and a previous owner "fixed" it by putting rad-weld in it. That along with using plain tap water rather than a coolant mix would explain the brown sludge.

I'd suggest the following:

Use a rad flush agent as instructed.
Remove the rad and back-flush it through with a hose-pipe.
Remove the thermostat then try to flush the block through with a hose too.
Refit the radiator.
Fill with plain water and run up to temp.
Check for leaks.
Check for cold spots on the rad.
If there is a cold spot, replace the rad.
If the rad seems fine, go for a thrash to make sure the water gets a proper high-pressure run through the system.
Drain the coolant again before it cools right down.
Check the thermostat housing for sludge in the pipes.
If it's clear then refill with the proper coolant/distilled water mix.
If it's still sludged up, use a coolant flush again, this time go for a bit of a run with it in the system (don't thrash it though) then go through the process again.

Edited by MX-5 Lazza on Tuesday 12th August 18:48

anonymous-user

60 months

Wednesday 13th August 2008
quotequote all
Kam125 said:
Sounds expensive frown re water pump.
Nah, you can get one from MX5parts for about £30.

skinny

5,269 posts

241 months

Wednesday 13th August 2008
quotequote all
might just be lack of efficiency through knackered rad fins - that's what happened to mine, all the fins at the front of the rad were very weak and half of them replaced by skeletons of fly's - no dirt in the water at all - just replaced teh rad and all good again

MX-5 Lazza

7,952 posts

225 months

Wednesday 13th August 2008
quotequote all
JimSuperSix said:
Kam125 said:
Sounds expensive frown re water pump.
Nah, you can get one from MX5parts for about £30.
Except that you have to remove the cam belt to change it - in which case you might as well change the cam belt, tensioners, oil seals while you're in there...

anonymous-user

60 months

Wednesday 13th August 2008
quotequote all
Yeah, but all in it only costs about £100 - cam belt kit is £50 and includes the tensioners, all you need is the oil seals at a couple of quid each.

MX-5 Lazza

7,952 posts

225 months

Wednesday 13th August 2008
quotequote all
And the spanner skills to be able to do the job and a breaker bar big enough to crack the crank bolt...

anonymous-user

60 months

Thursday 14th August 2008
quotequote all
You are very negative smile

MX-5 Lazza

7,952 posts

225 months

Thursday 14th August 2008
quotequote all
JimSuperSix said:
You are very negative smile
I've helped out with cam-belt changes in the past and while it's not rocket science it is a fair bit more work than an oil change yes

skinny

5,269 posts

241 months

Thursday 14th August 2008
quotequote all
it's a relaxed day's work smile

MX-5 Lazza

7,952 posts

225 months

Thursday 14th August 2008
quotequote all
skinny said:
it's a relaxed day's work smile
If you can get the crank-bolt off and remember to mark the belt & cam-pulleys.

anonymous-user

60 months

Friday 15th August 2008
quotequote all
Blimey, it's not difficult - I've just put a new belt on a recon engine having removed every pulley in sight, took about 10 minutes - set bottom pulley so the notch is upwards, set cam pulleys so they're pointing I and E upwards, put belt on and get 19 teeth across the top between the pulleys' I and E marks (inclusive).

Rotate it all then check it still lines up.

It's really very easy to do, you're only ligning up 3 things.

Edited by anonymous-user on Friday 15th August 15:21