In the Dog house...again!

In the Dog house...again!

Author
Discussion

toyroom

Original Poster:

490 posts

239 months

Monday 15th January 2007
quotequote all
Fifty metres from home and CRUNCH into second. Try again from third to second....CRUNCH! Looks like something like the 2nd gear syncro has bit the dust. New Esprit moves six months down the ladder ! Just when I thought she was doing well !
What is the most likely fault folks? It crunches both from first and third into second and very occasionally doesn't if you double declutch. Am I better not driving it?? Thanks

toyroom

Original Poster:

490 posts

239 months

Monday 15th January 2007
quotequote all
And...where do I get exchange or upgraded gearbox bits in North West UK ? Should I do the input shaft upgrade...will I need a new (Ford splined) clutch if I do ?? Thanks folks !

lotusse89

314 posts

285 months

Tuesday 16th January 2007
quotequote all
Could just be a shifter component getting loose... but it's probably the dog teeth on 2nd are broken.

DO NOT drive it unless you like having chunks of metal rolling around destroying all your other gears.

remove it, inspect it carefully, and replace the 2nd gear and or synchro ring, and possibly 1-2nd synchro hub.

cross-eyed-twit

8,663 posts

265 months

Tuesday 16th January 2007
quotequote all
oh dear, my heart goes out to you, been there.

so you have the uprated gearkit from Jack Knight, right?

did they replace the second gear synchro as well?

it might be worth checking the hydraulics from the master all the way to the slave as if there is a leak it will cause this although if its only in second then sounds like its the synchro. worth looking at as its a far cheaper fix.

dom


my car is in for suspected head gasket failure, possible engine rebuild so I'm in a fix too...

lotusespritworld

317 posts

268 months

Tuesday 16th January 2007
quotequote all
check the translator first and the cable. Might just be that if you're lucky.

fflyingdog

621 posts

244 months

Tuesday 16th January 2007
quotequote all
Not to be like the sound of doom but mine did the exact same thing ,it was the dogs broken on 2nd gear,sorry .

Nick S4s


Edited by fflyingdog on Tuesday 16th January 18:49

toyroom

Original Poster:

490 posts

239 months

Tuesday 16th January 2007
quotequote all
Hopefully going to GTO in Reading for a rebuild and Quaiff LSD !! Still, there is never a right time for this !

cnh1990

3,035 posts

268 months

Wednesday 17th January 2007
quotequote all
Do the simple stuff 1st.
Check the clutch master and rebleed the system.

toyroom

Original Poster:

490 posts

239 months

Thursday 18th January 2007
quotequote all
Definitely not the hydraulics. Fluid is dead same as last week and crystal clear. Crunch on second is absolutely huge and shudders the whole car whilst other gears are totally normal. About one change to second in five is smooth with double declutching but CRASH !! every time otherwise. Problem also started instantly. One minute it was normal, then every single second gear shift went BANG!!!

cnh1990

3,035 posts

268 months

Thursday 18th January 2007
quotequote all
How many miles to you have on it?
I have seen a few boxes that have a lot of miles on it and while the syncos had wear it was not that bad.
Is the shifter a bit loose or tight?

toyroom

Original Poster:

490 posts

239 months

Friday 19th January 2007
quotequote all
Everything was absolutely tickety boo and the same as it was at thirteen thousand miles when I got it. Then all of a sudden, engaging second gear caused an almighty CRUNCH and it has been the same ever since. It has now done about 45K.

ndixon

30 posts

285 months

Saturday 20th January 2007
quotequote all
check the red hose !

Neil

toyroom

Original Poster:

490 posts

239 months

Saturday 20th January 2007
quotequote all
Red hose was fine.

jk1

469 posts

259 months

Wednesday 24th January 2007
quotequote all
As was already said, some 2nd gear dog teeth have broken off and the teeth are still in the gear cluster causing a difficult shift into 2nd. If you're lucky, they will eventually fall into the bottom of the pan and shifting will be fine again until the next one breaks. Eventually they will all break off and you will have no second gear at all.

This is what the broken dog teeth look like:




and here is the second gear showing the missing dog teeth:




toyroom

Original Poster:

490 posts

239 months

Thursday 25th January 2007
quotequote all
Well. We no longer need speculate. The gearbox has been opened by the car hospital and it is well and truly wrecked! Second gear disintigrated on removal, the syncro has gone and the input shaft has a crack that beggars belief as to how it stayed in one piece. This is at 45K very gentle miles. Be warned!! The technician says he has not seen a V8 do more than 50K without a gearbox rebuild. Obviously the penalty of using a 250 bhp gearbox in a 350 bhp car !
An input shaft is £900 and second gear is £500. Rebuild is £1,000 plus and you wouldn't put it back together without new bearings. All in all, over £3,000 to fix it and put it back in the fragile state it was when it was born.
For only £4,000 it can be rebuilt with taller crownwheel and closer ratios with a Quaife limited slip differential. Seems foolish not to do this!
Yipee !! An upgrade for the price of a repair !!!


Edited by toyroom on Thursday 25th January 21:27



Edited by toyroom on Thursday 25th January 21:28