New Turbo - NO BOOST

New Turbo - NO BOOST

Author
Discussion

RyanSheldon

Original Poster:

73 posts

271 months

Wednesday 24th July 2002
quotequote all
I have been reading all the coments left on the forum about no-boost conditions, but this one has me stumped. I sent my turbo in for rebuild after a complete mechanical failure. What was returned to me looks nothing like what I sent off, Turbonetics did an awesome rebuild on my turbo. I put the new turbo in, checking every hose connection carefully, several times, and I was very careful about this, and reset the ECM. The car runs perfectly as far as I can tell, but still no boost at 3K. The boost gague moves only the slightest bit. I have adjusted the length of the wastegate arm, but nothing has allowed my Esprit to boost. There is a hose that connects from the air intake to a small "thing" with 2 wires, this "thing" then connects to my wastegate arm. Any ideas what this does, I did not find it in the workshop manual.
Many Thanks for all the great posts,
Ryan

wcdeane

210 posts

269 months

Wednesday 24th July 2002
quotequote all
I am no expert my any means, but I do know that this object you speak of is a solenoid. It take operates on frequency signals from the ECM, and it literally controls the wastegate. I might be able to tell you more in a few days. I have the complete shop manual for '89 to 92 Esprit, but it is presently with my car in the shop.

wcdeane

210 posts

269 months

Wednesday 24th July 2002
quotequote all
After thought. You might apply some vacuum to the canister on the wastegate to if it holds a vacuum. If it doesn't, the diaphragm is shot. Another way to check the wastegate is to apply air pressure to the canister to see if the wastegate will actually operate. Good luck

RyanSheldon

Original Poster:

73 posts

271 months

Wednesday 24th July 2002
quotequote all
Thanks, I applied a vacuum to the waste gate hoses, I discovered a leak, and corrected the problem, but still no boost. Perhaps the solenoid is shot, I will check it...any other ideas would be greatly appreciated.
Thanks,
Ryan

RyanSheldon

Original Poster:

73 posts

271 months

Thursday 25th July 2002
quotequote all
I have verified that the solenoid is working, so I guess the computer is not sending the signal to activate the solenoid for some reason.
Thanks,
Ryan

wcdeane

210 posts

269 months

Thursday 25th July 2002
quotequote all
Check for a registered fault code using your onboard diagnostics. You can activate it by shorting leads "A" and "B" on the ALDL that is located in the rear "boot" (as the Brits would say, no disrespect intended). There are instructions for doing this on the espritfactfile web site.

Install the short. Then turn on the ignition. The code 12 will flash three times on the “Check Engine” light. This is normal. Then there will be a slight pause, and then the system will begin to flash any fault code that might be registered in the computer. Each registered code will also flash three times. Don’t worry if you don’t catch the codes the first time through. The system will repeat the process, or you can start over. If there are no codes registered in the computer, code 12 will flash repeatedly. Let us know if you come up with some fault codes.

wcdeane

210 posts

269 months

Thursday 25th July 2002
quotequote all
Supplemental. If you get fault codes. Reset your ECM by removing the ECM fuse(s). Then test drive the car, and run the diagnostics again.

RyanSheldon

Original Poster:

73 posts

271 months

Thursday 25th July 2002
quotequote all
Thanks for the hint, good trick to know, but I am getting code 12 flashing all the time, no trouble codes are given. For a while there, I was getting optomistic...thanks again for all the help.
Ryan

RyanSheldon

Original Poster:

73 posts

271 months

Thursday 1st August 2002
quotequote all
I believe I have solved this problem. It seems the contents of the cat converter fell down into the exhuast causing a partial blockage. This would allow the car to run normally, but not allow exhaust to flow frealy enough to spin the turbin on the Turbo. After manually creating a small exhaust leak near the EBP valve, I was able to get .4 bar boost from my new turbo. Many thanks to Jeff at JAE and Calvin for their helpful hints. Neil's exhaust is on order from JAE, which should solve my problem completely. Thanks for all your help.

Ryan Sheldon

cnh1990

3,035 posts

270 months

Thursday 1st August 2002
quotequote all
Way to go Ryan!!!! Glad the phone calls were not in vain. Maybe we will get to meet each other at LOG in Sept. with a couple of hundred other owners. If you get Neil's SS exhaust from JAE you still might have to fabricate a straight pipe to replace the cat. If you need a really nice SS cat Marcus at Moto-Concept has one to go with the SS cat back muffler.
Calvin