307 HDI 2.0 DPF issues

307 HDI 2.0 DPF issues

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Yazza54

Original Poster:

19,276 posts

187 months

Saturday 26th October 2013
quotequote all
Bought a 307 2.0 HDI 136 version 2005 with a engine fault, blowing lots of smoke, prior to us buying it every man and his dog has messed with it, firstly suspected turbo but turned out to be fine etc etc. got it a few bits sorted on it today but the cause of the smoke and running rough appears to be massive over fueling. The diagnostics computer showed the injectors are throwing in a hell if a lot of fuel, the smoke is not oil it is diesel. Having sorted a few minor things and plugging it in, there is only one fault showing regarding the anti pollution system.. I've read that if this goes tits up/the eolys tank runs dry the car can start to over fuel to compensate or something daft. Is this plausible?

We have already put some fluid back in the eolys tank (particulate filter fluid) as it was completely empty. Still smokes though but as far as I'm aware it needs plugging back in to tell it there's fluid now. It doesn't half bellow fumes out the back though, heavily over fueling so I'm thinking it needs the DPF cleaning too.

I'm going to remove the DPF tomorrow either way, do I clean the bloody thing and refit it and get the diagnostics back on, or just drill the thing out altogether and flash a new 'DPF deleted map' to the ECU.

Has anyone else had or heard of this over fueling issue when the DPF or fluid goes?


Would really appreciate some help

Thanks
Ryan

pbishop100

45 posts

262 months

Saturday 26th October 2013
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Have you checked the electric egr valve?,its very common for them to fail,have seen the head fall off the valve or the linkage to jam.

I would leave the dpf alone until you have fixed the fault,but you will need to get the system reset now you have topped up the tank.

Never had the system overfueling due to the tank being empty.

Hope that is of some help.

Peter

Yazza54

Original Poster:

19,276 posts

187 months

Saturday 26th October 2013
quotequote all
Could the egr cause the overfueling?

Yazza54

Original Poster:

19,276 posts

187 months

Saturday 26th October 2013
quotequote all
Thing is the only fault coming up on the reader is with the DPF system

It's obviously over injecting but it's not an injector fault, the ECU is telling them to inject that amount for whatever reason and that DPF fault is the only one logged

pbishop100

45 posts

262 months

Saturday 26th October 2013
quotequote all
Why do you think its overfueling?,if the egr valve is stuck open it will chuck out black smoke.

anonymous-user

60 months

Saturday 26th October 2013
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Exhaust recirculation and extra fuel is used to cleanthe fap/dpf.

Now i would remove the dpf either remove inners or replace with pipe and get it removed from the ecu. I would check all boost pipes for leaks, as well as egr value working correctly. I don't know the 2005 but had 2003 hdi's 406. You need to run soleniod testing, have you got pp2000

pbishop100

45 posts

262 months

Saturday 26th October 2013
quotequote all
You could try disconecting the egr pipe where it goes onto the inlet manifold,if the valve is open you will have exhaust fumes coming out of the pipe.

Yazza54

Original Poster:

19,276 posts

187 months

Saturday 26th October 2013
quotequote all
pbishop100 said:
Why do you think its overfueling?,if the egr valve is stuck open it will chuck out black smoke.
It is over fueling, no question of it. The injectors were reading massively over on the computer, the smoke is not oil, it's fuel and there's bloody lots of it. Not only that when we dropped the oil it was clear that it had been thinned out, as if diesel had washed the bores and got in the oil.

I have read a couple of times that the car will try and chuck in more fuel to raise exhaust temps to clear the DPF, which sounds daft but hey ho.

I'll remove and inspect the DPF tomorrow, I'm expecting it to be bloody minging inside. Then get the codes sorted now it's got the particulate filter refilled.

The smoke is more grey than black, and no it's not water before anyone suggests that.

Yazza54

Original Poster:

19,276 posts

187 months

Saturday 26th October 2013
quotequote all
pbishop100 said:
You could try disconecting the egr pipe where it goes onto the inlet manifold,if the valve is open you will have exhaust fumes coming out of the pipe.
Should it close if disconnected? That's what I've read anyway.

Yazza54

Original Poster:

19,276 posts

187 months

Saturday 26th October 2013
quotequote all
The Spruce goose said:
Exhaust recirculation and extra fuel is used to cleanthe fap/dpf.

Now i would remove the dpf either remove inners or replace with pipe and get it removed from the ecu. I would check all boost pipes for leaks, as well as egr value working correctly. I don't know the 2005 but had 2003 hdi's 406. You need to run soleniod testing, have you got pp2000
This is my thinking, I'm going to have it off the car tomorrow so it's just whether I clean it or bloody gut the thing.


st system!!!

steve954

895 posts

186 months

Saturday 26th October 2013
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Once it's off mate just gut it mate as its a pain! I've owned hdi's for quite a few years now and if they start to get a problem I have always said I will just gut the system.

anonymous-user

60 months

Saturday 26th October 2013
quotequote all
Carful eloyls fluid is toxic and harmful and shouldn't go down the drain.

Psa really made the whole system so stupid just to reduce emissions. Send exhaust gasses back into the engine, add more fuel to increase the dpf temp, just to burn the soot. And how did they count the eloys fluid level, some based on the amount of times the fuel cap was opened others probably a monkey picking a random number...

I would definately get someone with pp2000 diagnostics equipment, if you sign up to peugeot planet there is a map of users with it. Get it properly diagnosed first.

pbishop100

45 posts

262 months

Saturday 26th October 2013
quotequote all
Yazza54 said:
Should it close if disconnected? That's what I've read anyway.

Not sure, but if the head has fallen off the valve it cant close.

Yazza54

Original Poster:

19,276 posts

187 months

Saturday 26th October 2013
quotequote all
Already done the liquid anyway but I know, had glove and mask on etc, none left to dispose of anyway.

It's logged a fault with the system anyway so I'll be checking it regardless. Whether it's the cause of the over fueling or not I guess I won't know till I clean the filter, clear the code and try it.

I've no doubt the particulate filter will be absolutely full of crap.

Edited by Yazza54 on Saturday 26th October 20:38

Yazza54

Original Poster:

19,276 posts

187 months

Saturday 26th October 2013
quotequote all
pbishop100 said:
Yazza54 said:
Should it close if disconnected? That's what I've read anyway.

Not sure, but if the head has fallen off the valve it cant close.
Ok I'll have a look cheers

anonymous-user

60 months

Saturday 26th October 2013
quotequote all
Yazza54 said:
Well it's logged a fault with the system anyway so I'll be checking it regardless. Whether it's the cause of the over fueling or not I guess I won't know till I clean the filter, clear the code and try it.

I've no doubt the particulate filter will be absolutely full of crap.
There is a guide on 406 coupe club on how to clean the dpf if you want.

Yazza54

Original Poster:

19,276 posts

187 months

Saturday 26th October 2013
quotequote all
The Spruce goose said:
Yazza54 said:
Well it's logged a fault with the system anyway so I'll be checking it regardless. Whether it's the cause of the over fueling or not I guess I won't know till I clean the filter, clear the code and try it.

I've no doubt the particulate filter will be absolutely full of crap.
There is a guide on 406 coupe club on how to clean the dpf if you want.
I saw one of a bloke cleaning it with fairy liquid, not sure that'd be my weapon of choice, or is that the tried and tested method?

shoehorn

686 posts

149 months

Saturday 26th October 2013
quotequote all
I use brick acid,with good results.
Once/if you successfully clean it out the computer will still require a regeneration before the faults will clear(even with a new dpf),but I doubt the dpf fault is causing your over-fueling/smoke.
When you plugged it in did you look at any dpf data or just read the codes?
And what specific fault did it say was occurring with the dpf system,there are many.

Yazza54

Original Poster:

19,276 posts

187 months

Sunday 27th October 2013
quotequote all
The plot thickens, it's bloody horrible inside, not only tht but there's a great big hole through the middle of it so someone's obviously tried to gut it already, I'm wondering whether they did that but didn't delete the DPF from the map!?


anonymous-user

60 months

Sunday 27th October 2013
quotequote all
standard practise for lazy arses is to blow a hole through the DPF like that.

there is a pressure monitor so would cause the overfueling as the engine thinks it is blocked.

Smack it out and get a DPF delete on the ECu.

job done.

make sure you put some exhaust copper stuff when you seal it back on.