Power Steering on a TVR V8S

Power Steering on a TVR V8S

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Discussion

Barkychoc

Original Poster:

7,848 posts

211 months

Tuesday 20th May 2008
quotequote all
I've managed to get hold of a Chimeara power steering rack to see if it would fit on a V8S.
It does fit.
BUT now I have examined it in detail there are some slight geometry differences.
The main 'core' of the rack (the bit that moves) is slightly shorter (15-20mm approx) each side than the manual rack I've taken off my car.

Here's some pics to try and help clarify this.

On this picture the right hand black line is drawn approximately on the centre line of the inner ball joint of the top (Manual) steering rack.
At the bottom you can see on the power steering rack that the inner balljoint is slightly further inboard.



Here's a zoomed out shot - the camera makes it look out of line but it is in line.



The question is how much of an issue will this be?
Will I get major bump steer and other big issues or just some slight issues?

In every other respect the rack will fit.

All advice appreciated.

Chris


GreenV8S

30,486 posts

291 months

Tuesday 20th May 2008
quotequote all
You're in bump steer city I'm afraid. frown

Barkychoc

Original Poster:

7,848 posts

211 months

Wednesday 21st May 2008
quotequote all
Thats what I thought Pete - its a real bummer as it fits on the car.

Chris

Tant

499 posts

199 months

Saturday 31st May 2008
quotequote all
Chris...I've been looking at PAS conversions as well, but probably out of my price/determination range...found this on the net though and thought it might help..

Cheers
Anthony
http://kazbarngp4developments.co.uk/default.aspx

Barkychoc

Original Poster:

7,848 posts

211 months

Saturday 31st May 2008
quotequote all
Tant said:
Chris...I've been looking at PAS conversions as well, but probably out of my price/determination range...found this on the net though and thought it might help..

Cheers
Anthony
http://kazbarngp4developments.co.uk/default.aspx
WICKED!

I've emailed them, thanks for that.

Chris

Barkychoc

Original Poster:

7,848 posts

211 months

Wednesday 4th June 2008
quotequote all
Response from http://kazbarngp4developments.co.uk

Hi Chris

Thanks for your mail. The situation your in has cropped up before. You will require a longer rackbar to get the tie rod fixings extended at the distance you require. This for a one off, is going to get quite expensive. Just as an example, we had to cut 8 custom rackbars for a WRC team, the actual tooling cost for this ,was a cost to me of over £2500 just for the tooling, the there is the actual product cost itself. And for one offs, the investment usually prevents the project going any further.

I think the best solution for you in this instance is to keep your manual rack but integrate it with an electric column. We have fitted this system to many Escorts in UK rallying and it works very well. You have a speed sensor so you can adjust the weight of the steering to suit the different conditions and tracks etc..

For a fully working electric system, you will be looking at around the £800 mark.

I would like to help, and if you wanted to go down the route of a custom PAS unit, then of course we can do this for you. But i thought it best to let you know on the front end that this is quite an investment.


Kind regards
Barney

350Matt

3,772 posts

286 months

Tuesday 10th June 2008
quotequote all
At 800 quid I'd be tempted to try the power rack you already have, as if you do get bump steer issues you can change the height of the rack to reduce the effect.

Is the rack the same overall length from ball joint to balljoint?

Google bump steer there's a few guides out there

Matt

Barkychoc

Original Poster:

7,848 posts

211 months

Tuesday 10th June 2008
quotequote all
350Matt said:
At 800 quid I'd be tempted to try the power rack you already have, as if you do get bump steer issues you can change the height of the rack to reduce the effect.

Is the rack the same overall length from ball joint to balljoint?

Google bump steer there's a few guides out there

Matt
Thanks Matt - £800 is a fair bit but the chim / griff racks are so rare now that they fetch big money on ebay - last time I saw one it went for £550, which would help very nicely towards an electric solution.

TVRleigh_BBWR

6,553 posts

220 months

Thursday 12th June 2008
quotequote all
I fitted a Corsa electric system to my Tasmin. Total cost of parts £200 inc manual speed adjuster.
I fitted this myself. Ideally your need a welder to make some custom brackets for fixing.

Car's not finished yet, so not tested, but people have got this system working on some of the Tuscan car's, and as said the same system is used in a lot of rally cars.

NorfolkSteve

100 posts

198 months

Tuesday 24th June 2008
quotequote all
Hi,

Bump steer is primarily effected by the angle of the track rod to the horizontal when viewed from the front, so moving the balljoint in 15 to 20 mm will make negligible difference to this angle, and hence negligible difference to the bump steer. The change in track rod length will change the bumpsteer a bit at the extremes of travel (may be better, may be worse!) but again for the amount of change in balljoint position you are talking about the effect is unlikely to be noticable.

What is much more significant is whether the PAS rack has the same stroke as the manual one, otherwise your turning circle will be considerably different.

Also, you should note that a PAS rack is considerably more compliant along the rack axis than a manual rack. This will have a much greater effect upon the cars steering feel than the position of the ball joint laterally.

Similarly, have you compared the gear ratios of the two racks (mm of rack stroke / turn of the pinion shaft)?

Electric PAS systems have issues with feedback (or lack of it) due to poor reverse efficiency of the motor drive, most vehicle manufacturers have struggle to get these to work well, so I would be cautious about fitting an after market item.

Steve

TVRleigh_BBWR

6,553 posts

220 months

Wednesday 25th June 2008
quotequote all
Well mine will be off most of the time, or on a very low setting, and only used in the pits etc.

Barkychoc

Original Poster:

7,848 posts

211 months

Sunday 6th July 2008
quotequote all
Well I have decided I've got the elusive rack, I only need to source hoses, pump etc to try it - I've come this far it would be rude not to.
Plus if it does have some horrible unworkable issues I'll have a complete power steering kit for a Chim / Griff pre serp to sell, I'll probably be able to retire on the proceeds biggrin

davidindevon

223 posts

241 months

Sunday 6th July 2008
quotequote all
Hi,
Just a cautionary note - the rack you saw on ebay might have been the one which I bought which is still lying on the rack as I type. I was on the understanding that it was working when it came off the car but just thought I'd get it checked before fitting it... BONG!
Although off a late car the rack had had serious problems and been bodged on more than one occasion - result, several new parts will need to be specially machined at a cost of £350 probably more now.
Sales@autopost.demon.co.uk is retailing PAS pumps at £500 so like you I've got the point of just giving up and abandoning the idea. Maybe the electric option adjusted for assistance only while parking might be best.
Good luck and let us know how you get on and views on whichever route you decide to go.

Barkychoc

Original Poster:

7,848 posts

211 months

Monday 7th July 2008
quotequote all
Not quite sure what you mean about the rack but I bought it of a guy in Birmingham it came from his Chimeara which he was breaking due to a blown engine (criminal I know).

Its going to be a range rover pump for me - £40 from the breakers otherwise it just isn't financially viable. The hoses will cost a few quid aswell.

Chris

anonymous-user

61 months

Tuesday 8th July 2008
quotequote all
Barkychoc said:
Response from http://kazbarngp4developments.co.uk
...

I think the best solution for you in this instance is to keep your manual rack but integrate it with an electric column. We have fitted this system to many Escorts in UK rallying and it works very well. You have a speed sensor so you can adjust the weight of the steering to suit the different conditions and tracks etc..

For a fully working electric system, you will be looking at around the £800 mark.

I would like to help, and if you wanted to go down the route of a custom PAS unit, then of course we can do this for you. But i thought it best to let you know on the front end that this is quite an investment.
The electric one from Racing Green is over £1500 fully fitted, so maybe 800 is not so bad. Suppose it depends quite a bit on who's doing all the work to get the dash out and in, installing bracing and mounts, etc.

TVRleigh_BBWR

6,553 posts

220 months

Wednesday 9th July 2008
quotequote all
depends on you current set-up,
But it took about 3 days to get the Electric PAS installed in the Tasmin. and that was without fitting the ignition key / stearing lock. so you may want to check on this, as most people use them in race / Rally cars, where this is not a problem.

Parts will range from £200-£400 (inc. manual adjuster) S/H or £1500 new.
I may be able to get you the parts for £200 if your interested in trying a self install.

bigrumbly

99 posts

253 months

Saturday 11th October 2008
quotequote all
I have a corsa electric column on my Tuscan race (rally) car. They work great. But its a lot easier to fit to a competition car as it only has to work well. Cost £250 including adjustable signal generator.

David
Trevor the TVR Rallying

Barkychoc

Original Poster:

7,848 posts

211 months

Wednesday 3rd December 2008
quotequote all
OK just an update - the steering linkage needed a shorter UJ than the standard V8S UJ - the S V6 UJ is a perfect fit. Happy Days. biggrin