elise S1 fuel pump problems

elise S1 fuel pump problems

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Discussion

Rudy 111

Original Poster:

32 posts

154 months

Sunday 26th February 2012
quotequote all
hi guys,
I've got an issue with my elise (1997 standard car), while driving it to work the other week it just cut out, like not having any fuel in it left. Got it back home after I called a friend who brought fuel and subsequently a towing rope.
After reading similar posts on pistonheads on fuel pump/immob/leccy issues at this point I'm completely blank.
Here's the situation, I've replaced the MFRU, bypassed the cobra system, (and by the way there is a spark!!) took out the fuel filter (which was full of dirt) to see if there's fuel flowing and there wasn't...
I took the fuel tank out too see if the pump was broken, it isn't, when i put it on a battery its fine. Started checking the circuits, at the fuel pump connector when i put ignition on there is 12V for a second then it dies, when I crank it its back to 12V continuously. At the fuel pump fuse its fine, 12V at both ends.
So... issue between the fuse and the pump where something is shutting down the circuit.
Has anyone got experience with these kind of issues, any ideas will be greatly appreciated!
thanks

Scuffers

20,887 posts

279 months

Sunday 26th February 2012
quotequote all
check the inertia switch (and it's wiring) and the engine harness plugs.

Rudy 111

Original Poster:

32 posts

154 months

Sunday 26th February 2012
quotequote all
O yeah srry, I also bridged the inertia switch, no change...

Scuffers

20,887 posts

279 months

Sunday 26th February 2012
quotequote all
other thing, have you checked the earth (for the pump?)

it may well have 12V but fk all earth....

Rudy 111

Original Poster:

32 posts

154 months

Sunday 26th February 2012
quotequote all
i've cleaned and reconnected two earth points, one which is near the inertia switch and the other is the one that you see from below underneath the car, on the gearbox side (its on the chassis with this stupid insert bush)
Im looking into the service manual now to see if there's a wiring diagram for the fuel pump.

Scuffers

20,887 posts

279 months

Sunday 26th February 2012
quotequote all
well, my money is on the engine harness connector, small pins, high current on the fuel pump feed.

Rudy 111

Original Poster:

32 posts

154 months

Sunday 26th February 2012
quotequote all
Thats what I'll be doing next, really thoroughly checking all the wiring and connectors, double-checking the inertia switch (about the only cheap component i haven't replaced already). I really hope its not an ECU fault, I might try and swap it out with one from my friends elise, maybe that will shed more light on the mystery.
Busy times this week so have to wait till next weekend for any results.
Thanks for your help scuffers!

Scuffers

20,887 posts

279 months

Sunday 26th February 2012
quotequote all
you can't swap ECU's, they are coded...

just test the fuel pump cct by grounding the ECU fuel pump trigger wire...

Rudy 111

Original Poster:

32 posts

154 months

Monday 27th February 2012
quotequote all
I was thinking today... maybe its possible to read the ECU data for any fault codes that appear using the OBD plug.
I have a feeling that it IS going to turn out to be the ECU thats causing this whole mess.
Are there replacement units available? (I won't be buying one until I am 100% certain its engine management of course)

Scuffers

20,887 posts

279 months

Monday 27th February 2012
quotequote all
your barking up the wrong tree...

Rudy 111

Original Poster:

32 posts

154 months

Tuesday 28th February 2012
quotequote all
okay, well I'm going to try and check those other items you mentioned first.

wiredmht

10 posts

189 months

Wednesday 29th February 2012
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I had the exact same problem! Bugged the hell out of me, not least that it was a pain. Anyway, was the earths! Which was pretty annoying really. Hope you figure it out.

Rudy 111

Original Poster:

32 posts

154 months

Saturday 3rd March 2012
quotequote all
Today I got round to looking at the car again, first thing I did was checking the circuits from the service manual. I now have a pretty good understanding of the way the whole thing is connected and powered. I took out the multimeter and I am sorry to say but haven't been able to fix bugger all...
Same situation as before fuel pump is powered for a fraction of a seconds when ignition is put on then dies. Inertia switch is OK. So its either immob or ECU or harness connectors. I've cleaned checked and reconnected the plugs and earths. When I start measuring the voltage on the circuit after the inertia switch there are really strange reading that don't add up with what I'm reading at the pump.

Rudy 111

Original Poster:

32 posts

154 months

Saturday 3rd March 2012
quotequote all
Scuffers said:
you can't swap ECU's, they are coded...

just test the fuel pump cct by grounding the ECU fuel pump trigger wire...
How exactly are they "coded" don't really get that, its a 90's car! surely you can just swap the bds
I haven't come across any fuel pump trigger wire in any texts I read about this, can you tell me more please scuffers...

Scuffers

20,887 posts

279 months

Saturday 3rd March 2012
quotequote all
Rudy 111 said:
Scuffers said:
you can't swap ECU's, they are coded...

just test the fuel pump cct by grounding the ECU fuel pump trigger wire...
How exactly are they "coded" don't really get that, its a 90's car! surely you can just swap the bds
I haven't come across any fuel pump trigger wire in any texts I read about this, can you tell me more please scuffers...
ECU is coded to the 5AS unit behind the dash clocks, without the rover programming tool, you can't swap them.

ECU trigger for the fuel pump relay is pin 20 on the ECU, this goes to pin 1 of the small plug on the MFRU

if you ground this when the ignition is on, the fuel relay will close and the pump should run.


Rudy 111

Original Poster:

32 posts

154 months

Sunday 22nd April 2012
quotequote all
Here is an update..finally. I guess it turned out there were two issues, my fuel pump was not priming because of the broken cobra unit, probably, and there was a fault with the fuel pump itself.
I took at the cobra unit completely, I only have the lucas system on the car now which work perfectly.
When I took the petrol tank out it was full of rust and old paint residue on the inside, (the pump has had a very hard life in the final stages). I tested the pump on a battery and I thought it worked, as it turned out is was spinning but not pumping. I should have bloody checked the thing properly before building it back into the car with my completely refurbished fuel tank.
I ordered the new pump and the car is running again!!! very happy with that.
My elise has been off the road for three months or more, but I took the opportunity to do a lot of other work too, fuel tank, as I said, radiator, header tank and spider hose, some exhaust work and and and......

When I though it could be the Mems unit it is now clear that this was not the situation, as scuffers said...


Edited by Rudy 111 on Sunday 22 April 19:40