Original Elan

Author
Discussion

lotusposition

Original Poster:

22 posts

128 months

Sunday 4th July 2021
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Has anyone here fitted solid driveshafts to replace the rubber couplings and subsequently found the new shafts to be leaking grease from the boot seal?

Grumbly

307 posts

155 months

Sunday 4th July 2021
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No, fitted a Kelsport (the original Mick Miller design, I believe) pair a few years ago and they have been fine.

Lotobear

7,147 posts

135 months

Sunday 4th July 2021
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Yes and it does happen/did happen on mine (CV conversion). Not a big issue, I just cleaned them up and all was well - most likely a result of being over packed.

lotusposition

Original Poster:

22 posts

128 months

Tuesday 6th July 2021
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Interesting theory Lotobear. I have just cleaned up the nearest brake disc, again, and it's definitely much less grease that's made it's way onto the brake disc than last time I cleaned it up. So, may indeed be overpacked.

Nyloc20

649 posts

70 months

Tuesday 17th August 2021
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I’ve just bought a 71 Elan Sprint and considering changing to solid drive. I’ve had two Elans and an Elan+2 in the past and managed to do many miles on doughnuts without any problems.
Anyone got any comments on the pluses or minuses of solid drive couplings? I like the occasional spirited drive but I’m too old to be doing any fast road or track driving.

b2hbm

1,293 posts

229 months

Wednesday 18th August 2021
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I changed my S3 a few years ago using Sue Miller's kit. Like yourself I've done a lot of miles on the rubber doughnuts with no problems but when the last set started to fail I decided to go the CV route. The reasoning was simply the number of tales about poor quality replacements and I didn't want to find that 2yrs down the line the ones I'd bought were failing.

Personally I like them, I can't say it's made a massive difference to the way I drive or made the car harsher. One thing that was noted was that on the 2 seat Elan there's a potential problem if you ever get the suspension in full droop and for that reason the recommendation is to restrict suspension travel.

I didn't bother for the first few years but when I changed springs/dampers I fitted reduced travel dampers at the rear. Something to bear in mind if you're driving fast over humped back bridges smile

Lotobear

7,147 posts

135 months

Wednesday 18th August 2021
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I believe that all strut inserts supplied for Elan and Plus 2's are now reduced travel as standard (by about 30mm) to overcome the over articulaton issue on full droop which I think is only really an issue on the Elan.

The CV's work very well in my experience and bearing in mind the replacement cost of good qualiy rotoflex couplings they're something of a no brainer in my view.




UnluckyTimmeh

3,521 posts

220 months

Tuesday 7th September 2021
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You’ve just got to be careful if ever driving really hard as I’ve known these to break the output shafts of the rear diff.

Apparently you can get half and half shafts? So a doughnut on the inside and conventional cv on the outer. Can’t say I’ve ever seen any though.

Lotobear

7,147 posts

135 months

Tuesday 7th September 2021
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UnluckyTimmeh said:
You’ve just got to be careful if ever driving really hard as I’ve known these to break the output shafts of the rear diff.

Apparently you can get half and half shafts? So a doughnut on the inside and conventional cv on the outer. Can’t say I’ve ever seen any though.
Spyder do them, in fact it's their only offering.

The early diff output shafts were certainly prone to failure as they have a waisted shank. After around 1968 (circa) the shafts were made thicker with a constant shaft diameter and are much stronger and therefore less prone to breakage. TBH I have never known shafts to break as a direct result of fitting CV driveshafts but it certainly would be a heightened risk with the earlier diff outputs.

Tony Thompson does billet outputs for racing use and billet hub shafts (these too can break with much more worrying consequences) - both pretty much essential for race use.

Equus

16,980 posts

108 months

Wednesday 8th September 2021
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UnluckyTimmeh said:
You’ve just got to be careful if ever driving really hard as I’ve known these to break the output shafts of the rear diff.
They can also cause (or contribute to) fatigue cracking of the chassis around the diff upper mounts - hidden under the boot floor - and diff. torque rod, mounts, if you do a lot of mileage.

emicen

8,720 posts

225 months

Saturday 30th October 2021
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UnluckyTimmeh said:
You’ve just got to be careful if ever driving really hard as I’ve known these to break the output shafts of the rear diff.

Apparently you can get half and half shafts? So a doughnut on the inside and conventional cv on the outer. Can’t say I’ve ever seen any though.
We have Spyder half’s’half units fitted to our car (despite me inadvertently saying Vegantune in the video paperbag )

https://youtu.be/qCPOm0-NtA0

Believe they were fitted in the early 80s, possibly late 70s and haven’t caused any diff issues. The donuts are perished and need replaced, but the car hasn’t moved in 20 years so possibly to be expected.

They are still susceptible to damage on the donuts from full suspension droop when jacking. I understand it’s recommended to jack from the bearing housing / wishbone end using a plate, but you’ll need a mighty low slung jack to get under there!