Subframe area surface rust

Subframe area surface rust

Author
Discussion

AntTPIV8

Original Poster:

85 posts

167 months

Saturday 3rd December 2022
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Hello, I've got a MK4 Golf which has a little surface rust on the subframe areas. I'm just looking to brush it off and then coat it with something. What's the best reasonable route to go down? Thanks.

QJumper

2,709 posts

33 months

Sunday 4th December 2022
quotequote all
When I did my car a few months ago I used Bilt Hambers Dynax S50 for the cavities and Dynax UB for the underbody. They're about £15/16 a spray can and easy to apply.

Belle427

9,738 posts

240 months

Sunday 4th December 2022
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As above really if you don't own a compressor.
Lanoguard may he worth a look too, seems to get good feedback.

Piersman2

6,638 posts

206 months

Sunday 4th December 2022
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I'd go brush down to get rid of loose rust, then brush on Kurust, then underseal to protect kurust coating.

Seems to have worked well for me over the years.

steveo3002

10,660 posts

181 months

Sunday 4th December 2022
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doing something will make it last

clean it up best you can with a wire brush etc, then choose what you believe in , you can look at lanogaurd , dinitrol , bilt hamber corrolan etc

whatever you choose dont go thinking its fit and forget , wash it all down again in spring and touch up any fresh areas of rust

Smint

1,983 posts

42 months

Sunday 4th December 2022
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Agree with rubbing/sanding down and treating the rust itself with whatever converter you prefer, then apply some decent paint over the rust converter.

Then i differ from others, in that i spray ACF50 (its expensive ie £70 for a 4 litre bottle which will last you years, other oil based products arer available) over the whole underside including springs and moving height sensors etc because the stuff creeps into the nooks and crannies, for ladder chassis i coat the whole exterior of the chassis in waterproof grease you could do the same with subframe...the MOT man loves me and will love you long time too evil

Agree about BIlt Hambers cavity wax, but mainly because the long probes that come with the aerosols are excellent, wouldn't take a genius bit of engineering to rig up one of those probes for spraying anything else liquid where it counts.
Some of the 4x4 owners have started using chain lube for underbody spraying.

The things about oily sprays, yes you should top up every year but literally it takes minutes, the added benefit of ACF50 etc is the stuff helps soak into bolt threads etc making them more likely not to sheer in place...however on the doownside working on the dirt and oil plasted underside isn't enjoyable.

You'll have to get a move on because they'll start salting soon, once you have the items you can do all of this over one long weekend if you have somewhere in the dry to work.

QJumper

2,709 posts

33 months

Sunday 4th December 2022
quotequote all
I would also agree with the use of ACF 50. It may be overkill but, after applying the Dynax and letting it dry, I give pretty much everything a good spray with ACF 50. I use a 3 litre garden pump sprayer with a lance, and it only takes about 15 minutes. Make sure you put something under the car when doing all this, as the stuff drips for about a day and makes a bit of a mess.

Another tip is to get a cheap lawn sprayer (they're about a fiver), and attach it to a hose and then run it under the car periodically in the winter, to rinse off any salt.

steveo3002

10,660 posts

181 months

Sunday 4th December 2022
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ive started to use acf50 this year....wouldnt it just wash off an axle thats driven over winter? i can see it would work in hidden /non exposed areas more so

Smint

1,983 posts

42 months

Sunday 4th December 2022
quotequote all
steveo3002 said:
ive started to use acf50 this year....wouldnt it just wash off an axle thats driven over winter? i can see it would work in hidden /non exposed areas more so
Yes it will.
What i do is apply marine grease by paint brush to the heavy wear areas (sills chassis and live axle on Prado) and then spray ACF50 over everything, the grease doesn't wash off so will last a couple of years before needing reapplying, the ACF stuff is so easy and quick to apply that its the matter of minutes to top it up once or even twice a year, inevitably it will wash off but the important nooks and crannies don't tend to see heavy water spray.

It sounds like a lot of work and yes the initial preparation on a older vehicle, especially ladder chassis 4x4's is very involved, but the annual top ups can be done quickly at service times.

Good point made about covering the ground whilst doing these jobs, luckily i have a very understanding wife who like me doesn't want to know any of these new nanny cars and knows what is involved in keeping older cars going for as long as possible.

xstian

2,030 posts

153 months

Sunday 4th December 2022
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Have a look at epoxy mastic.

348jeff

126 posts

134 months

Sunday 4th December 2022
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When I rebuilt my suspension I came across some rusty areas on the chassis so this is what I did.

Thoroughly rub down with a wire brush.




If accessible use a drill with a wire brush attachment which is much quicker and more thorough. I prefer brass rather than steel as they kinder to the surface but just as effective.




I use brake cleaner to clean/degrease it afterward so as not to introduce water. This is followed by 2 coats of Bilt Hamber Hydrate 80 (Kurust equivalent).



When cured it should go black




Next, I applied a couple of coats of zinc rich primer which I just got from Halfords - make sure it says corrosive inhibiting in the description. Bilt Hamber does one but it says it takes a week to cue which I wasn't prepared to do.




Next, a couple of coats of Bilt Hamber 2-part epoxy. I've used POR-15 in the past which looks like the same thing, however, you have to mix this before you use whereas the Por-15 - once you open the tin it always seems to go off afterward so works out very expensive.




Finally, I applied a coat of Halfords "truck bed liner" to act as a stoneguard.



Close up of the truck bed liner finish.




Some of the Bilt Hamber products I used.




The above is loosely based on the instructions on the epoxy mastic tin. Note the recommendation to use hydrate 80 and zinc-based primer BEFORE the mastic to lengthen the life.




IIRC I think I did apply some Bilt Hamber UB but the clear version. I wouldn't recommend just spraying wax without doing something else first however tempting a quick fix is. Do it properly, do it once :-)


Nearest I've got to when it was all finished :-)


QJumper

2,709 posts

33 months

Sunday 4th December 2022
quotequote all
steveo3002 said:
ive started to use acf50 this year....wouldnt it just wash off an axle thats driven over winter? i can see it would work in hidden /non exposed areas more so
Ultimately yes, but it will probably last through a winter and, given that it's so quick and easy to apply, is better than doing nothing.

AntTPIV8

Original Poster:

85 posts

167 months

Monday 5th December 2022
quotequote all
Thanks for the responses. I see ACF50 was mentioned, I'd forgotten about that stuff, used to use it on the bikes.

AntTPIV8

Original Poster:

85 posts

167 months

Thursday 8th December 2022
quotequote all
348jeff said:
When I rebuilt my suspension I came across some rusty areas on the chassis so this is what I did.

Thoroughly rub down with a wire brush.

|https://thumbsnap.com/9XVxhaRf[/thumb]


If accessible use a drill with a wire brush attachment which is much quicker and more thorough. I prefer brass rather than steel as they kinder to the surface but just as effective.

|https://thumbsnap.com/V3yLDo3G[/thumb]


I use brake cleaner to clean/degrease it afterward so as not to introduce water. This is followed by 2 coats of Bilt Hamber Hydrate 80 (Kurust equivalent).



When cured it should go black




Next, I applied a couple of coats of zinc rich primer which I just got from Halfords - make sure it says corrosive inhibiting in the description. Bilt Hamber does one but it says it takes a week to cue which I wasn't prepared to do.




Next, a couple of coats of Bilt Hamber 2-part epoxy. I've used POR-15 in the past which looks like the same thing, however, you have to mix this before you use whereas the Por-15 - once you open the tin it always seems to go off afterward so works out very expensive.




Finally, I applied a coat of Halfords "truck bed liner" to act as a stoneguard.



Close up of the truck bed liner finish.




Some of the Bilt Hamber products I used.




The above is loosely based on the instructions on the epoxy mastic tin. Note the recommendation to use hydrate 80 and zinc-based primer BEFORE the mastic to lengthen the life.




IIRC I think I did apply some Bilt Hamber UB but the clear version. I wouldn't recommend just spraying wax without doing something else first however tempting a quick fix is. Do it properly, do it once :-)


Nearest I've got to when it was all finished :-)

That looks really good. Did you spray on or brush on?

348jeff

126 posts

134 months

Monday 12th December 2022
quotequote all
Epoxy was brushed on although IIRC you can thin it to spray. I just brush painted as its pretty self levelling plus it was the final coating.

AntTPIV8

Original Poster:

85 posts

167 months

Thursday 15th December 2022
quotequote all
348jeff said:
Epoxy was brushed on although IIRC you can thin it to spray. I just brush painted as its pretty self levelling plus it was the final coating.
Where did you buy your products from, their own website or through another supplier?

348jeff

126 posts

134 months

Saturday 17th December 2022
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I bought direct but I do notice Amazon sell their products too which may be handy if you have prime :-)