Should i get my chassis galvanised?
Should i get my chassis galvanised?

Poll: Should i get my chassis galvanised?

Total Members Polled: 47

YES: 53%
NO: 38%
OTHER (please comment): 9%
Author
Discussion

dbv8

Original Poster:

8,676 posts

249 months

Tuesday 15th December 2009
quotequote all
It still seems there are very differing views on the subject of galvanizing the chassis. Lets see if its a few that are for or against or wether there is a definate split in opinion.

JR

14,332 posts

287 months

Tuesday 15th December 2009
quotequote all
Modern paint systems pose no risk of distortion or creating inbuilt stressing and will probably outlast us. Your shot blasting etc. will create a good base on which to paiint.

pwd95

8,457 posts

267 months

Tuesday 15th December 2009
quotequote all
The bits that need the most protection are the parts of the outriggers that the body sits on. These areas tend to stay wet for much longer & are at greater risk of stone damage. For me, if I was doing a Griff/Chim I would go Galv. Quite a few been done now without a problem.

http://www.pistonheads.com/gassing/topic.asp?h=0&a...

It would be interesting to find out if anyone has experienced distortion. All we've heared on here is good reports so far.

dbv8

Original Poster:

8,676 posts

249 months

Tuesday 15th December 2009
quotequote all
Good point.
We hear a lot of reports of a chassis galvanized with no problem.
Ive yet to hear of 1 example where a chassis has been distorted.

Another point made is the additional weight the process adds... just how much do we reckon? I can cope with an extra 30 kg or so if it comes to that. Thats only a couple of bhp.

Ribol

11,993 posts

287 months

Tuesday 15th December 2009
quotequote all
I wouldn't do it simply because of the need to drill holes all over it, that is only going to cause other issues - IMO.

I would use the closest I could find to the old fashioned "red lead" primer(as used on oil rigs years ago) and Hammerite over that, that would outlast everything else on the car smile

JR

14,332 posts

287 months

Tuesday 15th December 2009
quotequote all
pwd95 said:
Quite a few been done now without a problem.

http://www.pistonheads.com/gassing/topic.asp?h=0&a...
Well don't post a link to someone who hasn't taken any measurements, hasn't rebuilt his car so hasn't found lack of fit in reassembly, hasn't yet found the fun in fitting bushes into galvanised sleeves which are now smaller and rougher... each to his own I guess.

pwd95

8,457 posts

267 months

Tuesday 15th December 2009
quotequote all
JR said:
pwd95 said:
Quite a few been done now without a problem.

http://www.pistonheads.com/gassing/topic.asp?h=0&a...
Well don't post a link to someone who hasn't taken any measurements, hasn't rebuilt his car so hasn't found lack of fit in reassembly, hasn't yet found the fun in fitting bushes into galvanised sleeves which are now smaller and rougher... each to his own I guess.
Fair point, try this one......

http://www.pistonheads.com/gassing/topic.asp?h=0&a...

TVR_owner

3,349 posts

220 months

Tuesday 15th December 2009
quotequote all
Was the Chim in the TG thread not a victim of a twisted chassis as a result of Galvanising?

shpub

8,507 posts

301 months

Tuesday 15th December 2009
quotequote all
dbv8 said:
Another point made is the additional weight the process adds... just how much do we reckon? I can cope with an extra 30 kg or so if it comes to that. Thats only a couple of bhp.
1000kg car with 500 bhp = 0.5 bhp per kg.
30kg extra weight = 15 bhp...

Could make all the difference... wink

dbv8

Original Poster:

8,676 posts

249 months

Tuesday 15th December 2009
quotequote all
shpub said:
dbv8 said:
Another point made is the additional weight the process adds... just how much do we reckon? I can cope with an extra 30 kg or so if it comes to that. Thats only a couple of bhp.
1000kg car with 500 bhp = 0.5 bhp per kg.
30kg extra weight = 15 bhp...

Could make all the difference... wink
Thats fine as far as bhp/tonne is concerned but on the drag strip an extra 30kg can be made up with less than 8 bhp.

Power at Flywheel (BHP) : 400
Weight without Driver (KG) : 1000
Power to Weight Ratio (BHP Per Ton) : 406.42
0 - 60 (Secs) : 3.48
0 - 100 (Secs) : 7.88
60 - 100 (Secs) : 4.41
Quarter Mile (Secs) : 11.68
Terminal Speed (MPH) : 121.70
Drag Strip Quarter Mile (Secs) : 11.58
Drag Strip Terminal Speed (MPH) : 123.11

Power at Flywheel (BHP) : 400
Weight without Driver (KG) : 1030
Power to Weight Ratio (BHP Per Ton) : 394.58
0 - 60 (Secs) : 3.52
0 - 100 (Secs) : 7.97
60 - 100 (Secs) : 4.44
Quarter Mile (Secs) : 11.72
Terminal Speed (MPH) : 121.30
Drag Strip Quarter Mile (Secs) : 11.62
Drag Strip Terminal Speed (MPH) : 122.71

Power at Flywheel (BHP) : 408
Weight without Driver (KG) : 1030
Power to Weight Ratio (BHP Per Ton) : 402.48
0 - 60 (Secs) : 3.49
0 - 100 (Secs) : 7.86
60 - 100 (Secs) : 4.37
Quarter Mile (Secs) : 11.68
Terminal Speed (MPH) : 121.88
Drag Strip Quarter Mile (Secs) : 11.58
Drag Strip Terminal Speed (MPH) : 123.30

I admit that 8 bhp is a significant loss however.
Maybe a slightly bigger nitrous jet is required wink

pwd95

8,457 posts

267 months

Tuesday 15th December 2009
quotequote all
TVR_owner said:
Was the Chim in the TG thread not a victim of a twisted chassis as a result of Galvanising?
scratchchin We need anyone who's experienced warping to step forward. yes

Gazzab

21,640 posts

311 months

Tuesday 15th December 2009
quotequote all
pwd95 said:
TVR_owner said:
Was the Chim in the TG thread not a victim of a twisted chassis as a result of Galvanising?
scratchchin We need anyone who's experienced warping to step forward. yes
There were 3 chassis/Chims used for the film sequences. The spotless one is galvanized and is straight. I saw it a couple of weeks ago at Raceproved.

scotty_d

6,795 posts

223 months

Tuesday 15th December 2009
quotequote all
Biggest issue from my point of view as a engineer is the prep work I.E ensuring the galvanic process does not allow it to explode inside your chassis, If it were me I would be drilling the holes myself in the correct places to ensure this will not happen. As for your chassis coming back distorted i don’t really see it i work in a subsea environment and particularly in my last work place sent of various equipment to get this treatment and i have never seen a issue yet with it coming back out of shape or distorted( Not saying it can not happen). As long as it can escape out the of the inside it will be fine. And you will have a car that will outlive you i think it is the way i would go IMHO

TVR_owner

3,349 posts

220 months

Tuesday 15th December 2009
quotequote all
scotty_d said:
Biggest issue from my point of view as a engineer is the prep work I.E ensuring the galvanic process does not allow it to explode inside your chassis, If it were me I would be drilling the holes myself in the correct places to ensure this will not happen. As for your chassis coming back distorted i don’t really see it i work in a subsea environment and particularly in my last work place sent of various equipment to get this treatment and i have never seen a issue yet with it coming back out of shape or distorted( Not saying it can not happen). As long as it can escape out the of the inside it will be fine. And you will have a car that will outlive you i think it is the way i would go IMHO
Scotty,
Sub sea environment? Would that not have large corrosion allowances (depite protective coating) and therefore be more esubstantial than a 10-15 year old TVR chassis that is already suffering from corrosion (despite the externally corroded parts being replaced).

.Mark

11,104 posts

305 months

Tuesday 15th December 2009
quotequote all
I chose Other as there seems to be no hard and fast decision either way. Not read all the threads but what about Powder Coating - wouldn't that be good enough? I have often thought about covering the outrigger tubes and sealing them so there can be no ingress.

scotty_d

6,795 posts

223 months

Tuesday 15th December 2009
quotequote all
Hi TVR_Owner
They have Corrosion allowances in a ideal world say oil rig’s would be built out of marine grade 316 or Galvanised but that cost’s and very heavy ,next best thing is CP -Cathodic protection with as you correctly said protective coating’s They are different methods of CP which I will not go in to but unfortunately they only work in a salt water due to the requirement of electrolyte to act as a conductor for these CP systems or we would all just bolt Anodes to our cars and job done. But what I used to do was design cathodic protection systems and other systems to prevent and reduce the corrosive process so have a fair understanding of what happens to various metals throughout the galvanic table in a salt water environment and subsea. On certain equipment our clients galvanised components and we monitor and advise them on the condition and corrosion levels and galvanising components In my opinion is a very good thing and certainly shows in the hashed environment in the world that affects Metals.

Now I know we are talking old Tvr Chassis here but applying zinc to already tired metal will almost stop it corroding further in a Air environment Which In my opinion is a very good this and from some of the kit i used to build to work in subsea that I had galvanised it lasted and is still being used to this day and spends half its life under water. But that is just my experience and backing up why i know it is a good process if done correctly.


Edited by scotty_d on Tuesday 15th December 11:42 cos my Grammar is poor i know



Edited by scotty_d on Tuesday 15th December 11:51

TVR_owner

3,349 posts

220 months

Tuesday 15th December 2009
quotequote all
roflroflrofl
Sorry for laughing Scotty, but I just a had a vision...a Chim chassis with sacrifical anodes plastered down the out riggers
roflroflrofl

dbv8

Original Poster:

8,676 posts

249 months

Tuesday 15th December 2009
quotequote all
TVR_owner said:
roflroflrofl
Sorry for laughing Scotty, but I just a had a vision...a Chim chassis with sacrifical anodes plastered down the out riggers
roflroflrofl
Maybe this would work if you lived in Cockermouth getmecoat

scotty_d

6,795 posts

223 months

Tuesday 15th December 2009
quotequote all
TVR_owner said:
roflroflrofl
Sorry for laughing Scotty, but I just a had a vision...a Chim chassis with sacrifical anodes plastered down the out riggers
roflroflrofl
rofl

Yeah then it would be a adverse affect you can over protect too you know you only need a couple for the size of a chim chassis rofl



Edited by scotty_d on Tuesday 15th December 12:01

C O Jones

1,233 posts

296 months

Tuesday 15th December 2009
quotequote all
Is it possible to get a chassis galvanised by electrolysis? instead of hot dipping into metal.

Surely this would not cause any distortion and no holes need to be drilled.

Russ