Fuel Pump Failure

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Discussion

ukkid35

Original Poster:

6,285 posts

180 months

Saturday 6th April 2019
quotequote all
After parking up in a hotel car park the Cerb now refuses to start

The engine turns over, and it has fired a couple of times

The problem appears to be the fuel pump because when the ignition is turned on usually I can hear it run strongly for a second or so priming the system

Now I can hear it run very weakly

I have tried swapping the relay, and even the fuse, with no effect

Because of how the car is parked it will be nearly impossible for me to remove the wheel and check the connections, and the weather won't help either

Any ideas or suggestions welcome

Penelope Stopit

11,209 posts

116 months

Saturday 6th April 2019
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The last part in the supply to the fuel pump looks to be the inertia switch

Yellow is the supply into the inertia switch and Yellow/Black is the supply out of the inertia switch to the fuel pump

I suggest you apply a positive to the Yellow/Black at the inertia switch to see if it gets the pump running at full speed

There is a plug somewhere between the inertia switch and the pump (J52) that has the fuel pump supply and earth terminated to it (J52A and J52B)....You could try and find plug J52 then supply and earth the pump at it if the supplying of a positive at the inertia doesn't solve the problem

Other than the above you will have to gain access to the pump to properly test

See below diagram from here - http://www.thetvrsite.com/files/wiring-diagrams/re...

Penelope Stopit

11,209 posts

116 months

Saturday 6th April 2019
quotequote all
  • ***Note***** a couple of female push on lucar connectors will do to connect an in-line blade fuse to a couple of wires to fuse the cable you use to supply the pump

Penelope Stopit

11,209 posts

116 months

Saturday 6th April 2019
quotequote all
Have just found Plug J52. taken from here http://www.thetvrsite.com/cerbera/workshop-manuals...


Penelope Stopit

11,209 posts

116 months

Saturday 6th April 2019
quotequote all
And here is the inertia switch Plug J56, taken from the same website

Good Luck

ukkid35

Original Poster:

6,285 posts

180 months

Saturday 6th April 2019
quotequote all
That is extremely helpful thank you

I think I have with me a short bladed cable I can use to jump the relay, and a multimeter, so that is the beginning of a plan

Now I need daylight and dry weather

Penelope Stopit

11,209 posts

116 months

Sunday 7th April 2019
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ukkid35 said:
Now I need daylight and dry weather
What's that? I left the UK because I couldn't find any

ukkid35

Original Poster:

6,285 posts

180 months

Sunday 7th April 2019
quotequote all
Very relieved that the car fixed itself this morning, so I was able to get home

Had the car not started my plan had been just what you advised and try to find the J56 and check voltage on Yellow/Black, perhaps use my multimeter as an ammeter to run it directly

Failing that I was going to try to lift the car, as it wasn't actually raining, and check for jammed pump by reversing polarity, aided by jumping the PF relay (thankfully I had most of my tools with me as usual, including folding axle stands)

I am going to try to get to the bottom of this, and because the pump and wiring is extremely exposed to road spray I am going to start with replacing the connectors, and probably the pump as well

The car previously suffered from an intermittent problem that appears to be brought on by heat soak, where the engine would only rev to about 2k under load, although it would rev freely when out of gear

It would come and go as if a switch had be flicked, so I assumed it was an ECU issue, but perhaps the pump could be the culprit?

Penelope Stopit

11,209 posts

116 months

Sunday 7th April 2019
quotequote all
If you are going to replace the pump and connectors you could also run the pump wiring to an external relay rather than use the one fitted in the fusebox that contains all those horrible internal links, doing it this way the circuit would only be using the ECU signal to switch the fuel pump relay and the rest of the circuit would be your purpose built circuit with no joints here, there and everywhere

Byker28i

68,125 posts

224 months

Monday 8th April 2019
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That sounds awfully like your imobiliser is failing. Exactly the same symptoms I had. If it happens again you can disconnect the battery, wait 5 mins and reconnect but be aware this would trigger my alarm for 10 secs. I had it do it in a petrol station, at work, and worse, in the outside lane of the M4 at rush hour, no fuel pump, no fuel, no engine running and a desperate attempt with hazards on to get to the hard shoulder.

Got recovered home and the bloody thing started to drive it off the truck, Got the immobiliser replaced a few days later.