Headlight covers for G27

Headlight covers for G27

Author
Discussion

peterhackner

Original Poster:

26 posts

236 months

Wednesday 3rd August 2011
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Hello, I´m looking for new and better fitting headlight covers for my G27.
Can anyone help me - thanks Peter

Dan27

15 posts

221 months

Thursday 15th September 2011
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Hi, I am also after a pair of headlight covers so if you manage to find any please sell me your old ones!
Thanks
Dan

PisstnBroke

1,091 posts

231 months

Thursday 15th September 2011
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Dan for you it might be worth seeing this guy

http://www.westgatecomposites.com/index.html

Maybe see about getting a batch done for other G27 owners to lower the price?

Dan27

15 posts

221 months

Thursday 22nd September 2011
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Cheers! Will give him a shout but as i dont have any originals or molds it might be a bit tricky but definately worth a shot!

Dan27

15 posts

221 months

Friday 23rd September 2011
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Right then, this is the response i got from andy at westgate composites, So if there are more people out there that need replacements please do post and let me know, the more people the cheaper it gets.

Hi Dan
The short answer is no not really, if the tool fits on our small machine I may be able to get a price per pair to nearer £50.
The tooling charge would be around £600, and although it seems a lot, for the man hours involved it’s not. In order to get a good tool to work from, I either have to copy an original set of covers or create new ones from a bonnet moulding. The tool has to be made in such a way that after liquid moulding plaster is poured in to it, you end up with a flat base, like a jelly mould. The next stage is to profile each cover to get rid of any unevenness. It’s then vacuum formed, and from this forming I can produce the final epoxy resin tools. Once the covers are vac formed each one is trimmed by hand. It’s a very labour intensive process, and that’s why not many people want to get involved in making the tools or the covers…………….and sometimes I ask myself why I do it as well!
Apologies for the long reply, but I think it’s important you understand what’s involved.
All the best
Andy

peterhackner

Original Poster:

26 posts

236 months

Friday 23rd September 2011
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It´s the same information I got here in Germany. The problem is that my covers don´t fit very good. So they cannot be the basic for moulds. I´ll take some photos that show the problems. Regards Peter

Dan27

15 posts

221 months

Tuesday 27th September 2011
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Hi, Well i can take some splash molds from an S4 bonnet no problem. Just need a few more people to bring the overall cost down!
So if you know anyone else who could be tempted, get them to post on this thread!
cheers
Dan