Outrigger JIG

Outrigger JIG

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rev-erend

Original Poster:

21,549 posts

294 months

Tuesday 21st December 2021
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Hi All,

When I replaced by outriggers I build a JIG out of steel.

Happy to lend it out to fellow wedge owners if it would help.

It will probably fit 390 / 400 / 420 430 / SEAC models.

I will add a photo later.

rev-erend

Original Poster:

21,549 posts

294 months

Tuesday 21st December 2021
quotequote all


TwinKam

3,203 posts

105 months

Tuesday 21st December 2021
quotequote all
Nice! thumbup

adam quantrill

11,584 posts

252 months

Thursday 23rd December 2021
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Nice!

When I did mine I chopped it off half way along the tubes, and then made a wooden jig around it. I then built a replica tack-welded initially, in the jig. It still didn't fit and I had to adjust the tubes a couple of times to get it just right. When those tubes are properly welded in they only move 1-2mm with a lot of force, so not much adjustment possible.

Also I found that the big square tube bent where I welded on the central tube. Rather than do it all again I persuaded it back straight with the sledgehammer.

When joining it back on I added internal sleeves on all 4 joints, it was a pain to get the new outrigger to fit over, but it gives a more pleasing end result.

Finally, after doing 1 side, the body sits higher on that side. Obviously over time the outrigger had slumped a bit, and I might take out some packing. So I think I will have to do the other side soon!