Question for the Suspension Gurus

Question for the Suspension Gurus

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Discussion

GBGaffer

Original Poster:

546 posts

277 months

Friday 15th March 2002
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I recently had the S in for a major service, and the mechanic pointed out that the springs on the n/s of the car were upside down. He opined that they had probably been fitted like that at the factory. As some work was being done on the front corners anyway I asked them to put the springs on the right way round. (They are 'rising rate' type with close coils at the top.)

Having had this done, it feels that the ride is a little less 'crashy' than before or is this a figment of my imagination? Logic would tell me that the force required to compress the spring would be the same irrespective of which way round the spring was fitted, but is this actually the case?

Look forward to the responses.

Cheers

Graham

Dave_H

996 posts

290 months

Friday 15th March 2002
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Athough I'm not a guru, I did help someone yesterday change the rear springs on a 1998 3 series BMW, and those springs had a top and a bottom.

Not sure about the S?

GreenV8S

30,484 posts

291 months

Friday 15th March 2002
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Mine had the close coils at the top too, and I always kept the springs that way up, but I can't see that it would make any difference to the spring rate which way up they are? In theory it means the unsprung portion is lighter too, but the numbers involved are way too small to be worth bothering with. There may be some more practical reason, like getting better ventilation (cooling) round the damper or being easier to fit the spring compressors? But my guess is it is purely cosmetic.

GBGaffer

Original Poster:

546 posts

277 months

Friday 15th March 2002
quotequote all
Thanks Peter and Dave

Sort of bears out my thinking. Must just be my imagination about the ride.

Btw great write up on Sprinting - now where's that brochure for the V10 Viper engine

Cheers

Graham

Paceracing

729 posts

273 months

Saturday 16th March 2002
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I have looked through all of my books on suspension, and nothing tells me why the rising rate springs should be put on one way or the other. Whatever happens, it's still going to be rising rate so it shouldn't matter. I agree with Peter, it's probably cosmetic.

Jas.

350matt

3,772 posts

286 months

Saturday 16th March 2002
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A rising rate spring should be orientated the right way round (close coils at the end of the damper stroke / top) as when a spring goes coil bound (all coils touching) it's spring rate massivly increases (effectivly iron bar spec). So you can see if you compress the spring and it starts to bind only a couple of coils then the spring rate will start to increase. Admittedly a spring should deform uniformly along its length but often this isn't the case and small movements will only move the first couple of coils and to cover these scenarios I'd fit the springs the way Pete says.
Count yourself lucky I don't think you can get rising rates for a wedge

Matt

mhibbins

14,055 posts

286 months

Saturday 16th March 2002
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Yebbut you are compressing a spring from two points which are the ends so how can the amount or the manner in which a spring is compressed be affected by it's orientation?

Mark

roulli

175 posts

276 months

Sunday 17th March 2002
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quote:

Yebbut you are compressing a spring from two points which are the ends so how can the amount or the manner in which a spring is compressed be affected by it's orientation?

Mark

roulli

175 posts

276 months

Sunday 17th March 2002
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quote:

Yebbut you are compressing a spring from two points which are the ends so how can the amount or the manner in which a spring is compressed be affected by it's orientation?

Mark



Basically you're right. The law of physics say it doesn't matter. The rising rate spring is theoretically two different springs in series, not in parallel. One of this springs has the stiffness (on compression) of a steel bar. Above said comes true, if the rising rate spring gets compressed at 100%
inline with the imaginary middle axle of the spring, which I doubt is the case on the car. I haven't had a closer look at the kinematics of the suspension, but I think, that the lower part of the spring has to follow an arc, as a function of the lower wishbone movement. The upper end does not need to do so. The lower end needing to do a small lateral movement(to follow the arc movement of the lower wishbone) results in additional flexion of the lower part of the spring. This might as well explain, while the ride is more crashy, when the blocked windings are downside. They can't take that additional flexion

BTW, my car came with the blocked windings on top, as well.

Cheers Patrick

GBGaffer

Original Poster:

546 posts

277 months

Tuesday 19th March 2002
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Patrick

That sounds quite plausible - so now I can revert to my original impression that the ride comfort is better.

Thanks all for the input

Cheers

Graham

Chingers

136 posts

290 months

Tuesday 19th March 2002
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Graham,
Sorry for coming a little late on this one but I've just been going thro' an old Burton Power catalogue and in their suspension section there is a tech tip which reads "Progressive coil springs are designed to give progressively higher spring rate the more they are compressed. When fitting always fit the closer wound coils at the top". It doesn't explain the why but certainly confirms you've done the right thing in changing them to this orientation.
Hope that's of use.
Chris Page

mhibbins

14,055 posts

286 months

Tuesday 19th March 2002
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quote:
I haven't had a closer look at the kinematics of the suspension, but I think, that the lower part of the spring has to follow an arc, as a function of the lower wishbone movement. The upper end does not need to do so. The lower end needing to do a small lateral movement(to follow the arc movement of the lower wishbone) results in additional flexion of the lower part of the spring. This might as well explain, while the ride is more crashy, when the blocked windings are downside. They can't take that additional flexion
The spring is held by the shock which can't bend and the shock is bushed at the top and bottom so no matter what compression is on the spring it is always being compressed in a straight line directly down the length of the spring. Therefore it wouldn't matter whether it's the 'right' way up or not in terms of how it would affect compression.

My guess is that possibly the springs can move around if installed the wrong way up whereas they can't if they are installed as recommended. Or maybe that if the blocked windings are on the bottom where they are more exposed to the road crud then there is a higher chance of stones or debris being trapped in the closer windings than if they were on the top.

Just my 2p.

Mark

>> Edited by mhibbins on Tuesday 19th March 20:55

roulli

175 posts

276 months

Tuesday 19th March 2002
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quote:

[
The spring is held by the shock which can't bend and the shock is bushed at the top and bottom



You're absolutely right, I forgot about the shock. Sorry for posting my bullsh**t
cheers Patrick

shpub

8,507 posts

279 months

Wednesday 20th March 2002
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quote:

Count yourself lucky I don't think you can get rising rates for a wedge



Working on it!

Steve